A tool for manufacturing a ceramic matrix composite part by injecting a slurry, the tool includes an injection chamber intended to receive at least one fibrous preform to be densified, wherein the injection chamber includes first injection ports which are formed in a first side of the injection chamber for injecting the slurry into the injection chamber, the first injection ports being distributed along the first side of the injection chamber; the injection chamber includes first drainage ports which are formed on the first side of the injection chamber for draining a liquid phase of the slurry from the injection chamber, the first drainage ports being distributed along the first side of the injection chamber; and the tool includes a first filtration element which is located on the first side of the injection chamber and which is located opposite the first drainage ports.

Continuous method including mixing water and cementitous powder to form slurry; mixing the slurry and reinforcement fibers in a single pass horizontal continuous mixer to form fiber-slurry mixture, the mixer including an elongated mixing chamber having a reinforcement fiber inlet port, and upstream of the fiber inlet port is an inlet port to introduce water and cementitous powder together as one stream or at least two inlet ports to introduce water and dry cementitous powder separately as separate streams into the chamber, a rotating horizontal shaft/s within the chamber, part of the chamber for mixing the fibers and slurry and moving the fiber-slurry mixture to a mixture outlet; discharging the fiber-slurry mixture from the mixer outlet; forming and setting the fiber-slurry mixture on a moving surface; cutting the set mixture into fiber reinforced concrete panels and removing the panels from the moving surface.

Systems and methods for infiltrating a fibrous preform in the in-plane direction and forming composite components are provided. A system for infiltrating a fibrous preform may include a slurry reservoir defining a cavity configured to receive a fibrous preform. The cavity may be configured such that an internal surface of the slurry reservoir is spaced apart from an outer diameter of the fibrous preform. A slurry inlet may be formed in the slurry reservoir. The slurry inlet and the cavity may be configured such that a slurry input into the cavity infiltrates the fibrous preform in an in-plane direction.

Systems and methods for infiltrating a fibrous preform in the in-plane direction and forming composite components are provided. A system for infiltrating a fibrous preform may include a slurry reservoir defining a cavity configured to receive a fibrous preform. The cavity may be configured such that an internal surface of the slurry reservoir is spaced apart from an outer diameter of the fibrous preform. A slurry inlet may be formed in the slurry reservoir. The slurry inlet and the cavity may be configured such that a slurry input into the cavity infiltrates the fibrous preform in an in-plane direction.

A method in which a stream of dry cementitious powder passes through a first conduit and aqueous medium stream passes through a second conduit to feed a slurry mixer to make cementitious slurry. The cementitious slurry passes through a third conduit and a reinforcement fiber stream passes through a fourth conduit to feed a fiber-slurry mixer which mixes the slurry and discrete fibers to make a stream of fiber-slurry mixture. An apparatus for performing the method is also disclosed.

A 4-dimensional printing system and method for printing reinforced concrete may allow reinforced concrete elements to be printed freeform and/or fully automated without the need for formwork, molding, or labor. The printing system may include software and hardware systems. The software system may process 3D models of the reinforced concrete element desired into multiple layers. The software system may utilize the individual layer to control operation of the hardware system to print the desired reinforced concrete element layer-by-layer. The hardware system may provide a concrete nozzle, a reinforcement material nozzle, as well as dispensing mechanisms for printing the materials at the desired locations and/or at desired times for the individual layer being printed. The hardware system may also include motion control mechanism(s) that allow the position of the nozzles to be moved sideward, up and down, and towards or away relative to the element being printed.

The invention relates to a panel and a method for producing a panel. The panel is in particular a floor, wall or ceiling panel, and comprises at least one core layer, the core layer comprising an upper core surface and a lower core surface and at least one pair of opposite side edges; wherein the core layer comprises magnesium oxide cement; wherein the core has a density which is substantially homogenous over its entire volume, and wherein at least one decorative top layer is attached to an upper core surface of the core layer.

Ceramic matrix composite articles include, for example a first plurality of plies of ceramic fibers in a ceramic matrix defining a first extent, and a local at least one second ply in said ceramic matrix defining a second extent on and/or in said first plurality of plies with the second extent being less than said first extent. The first plurality of plies has a first property, the at least one second ply has at least one second property, and said first property being different from said at least one second property. The different properties may include one or more different mechanical (stress/strain) properties, one or more different thermal conductivity properties, one or more different electrical conductivity properties, one or more different other properties, and combinations thereof.

Ceramic matrix composite articles include, for example a first plurality of plies of ceramic fibers in a ceramic matrix defining a first extent, and a local at least one second ply in said ceramic matrix defining a second extent on and/or in said first plurality of plies with the second extent being less than said first extent. The first plurality of plies has a first property, the at least one second ply has at least one second property, and said first property being different from said at least one second property. The different properties may include one or more different mechanical (stress/strain) properties, one or more different thermal conductivity properties, one or more different electrical conductivity properties, one or more different other properties, and combinations thereof.

A concrete product set by pouring a concrete slurry includes a) a concrete mixture; b) a graphene oxide admixture; and c) at least one reinforcing fiber selected from the group of fibers. As the poured concrete slurry cures, the poured slurry hardens into a composite material product, and the composite material is embedded with graphene oxide. In another exemplary embodiment, the present invention is directed to a process for preparing a concrete product. The process comprises the steps of a) preparing a concrete slurry with integral graphene oxide; b) pouring the concrete slurry; c) allowing the concrete slurry to cure; and d) optionally spray-applying graphene oxide and/or optional colloidal silica as a curing technique. In another exemplary embodiment, the present invention is directed to the product itself; namely, a concrete product with fibers and embedded graphene oxide flakes.