According to the invention, by setting the linear thermal expansion amount when a mold made of a molding sand is heated from a room temperature to 1000° C. to be not more than 0.9%, and the ratio (D/d) between the diameter of a slump (D) and the diameter of a slump cone (d) in a slump test of the molding sand having a hardening agent kneaded to be not less than 1.65, a molding sand preferable for use in a mold produced using the self-hardening type of three dimensional laminate molding sand mold, having low thermal expansibility preventing occurrence of a veining defect, and capable of forming a large and complicated shape can be obtained.

The invention comprises a concrete form. The form comprises a first concrete forming panel having a first primary surface adapted for forming and contacting plastic concrete and a second primary surface opposite the first primary surface; a layer of insulating material contacting and substantially covering the second primary surface of the first concrete forming panel; and an insulating blanket adjacent the first concrete forming panel. A method of using the concrete form is also disclosed.

A mould liner for a fabrication assembly is disclosed. The fabrication assembly is for fabricating an elongate concrete article in a substantially upright orientation and includes a core assembly and an outer mould assembly defining a mould cavity between the core assembly and an inner moulding surface of the outer mould assembly with the outer mould assembly being separable following casting of the elongate concrete article to strip the outer mould assembly from the elongate concrete article. The mould liner during casting forms an intermediate layer between the inner moulding surface of the outer mould assembly and the elongate concrete article being cast, wherein on stripping of the core and outer mould assemblies following casting, the mould liner is adapted to form an outer containment layer to the elongate concrete article.

The present invention relates to a mold and a pressure piece for producing molded bricks, in particular molded concrete bricks, a process for producing this mold or this pressure piece, an apparatus for producing molded bricks, a vibratable base for producing molded bricks, a metal drawing sheet for producing molded bricks, and also the use of a coating comprising an antiwear matrix and an antiadhesion component for surfaces of molds and/or pressure pieces and/or vibratable bases and/or metal drawing sheets used for producing molded bricks.

The present invention relates to a mold and a pressure piece for producing molded bricks, in particular molded concrete bricks, a process for producing this mold or this pressure piece, an apparatus for producing molded bricks, a vibratable base for producing molded bricks, a metal drawing sheet for producing molded bricks, and also the use of a coating comprising an antiwear matrix and an antiadhesion component for surfaces of molds and/or pressure pieces and/or vibratable bases and/or metal drawing sheets used for producing molded bricks.

A mold apparatus to form a ceramic (or glass) includes a first mold portion having a first coefficient of thermal expansion and a second mold portion having a second coefficient of thermal expansion. In some embodiments, the first mold portion and/or the second mold portion are substantially immiscible with the ceramic material, such as silicon oxide, at a temperature greater than 600° C. In some embodiments, the first coefficient of thermal expansion and the second coefficient of thermal expansion are substantially similar to that of the glass or ceramic material. In some embodiments, the first coefficient of thermal expansion is different from the second coefficient of thermal expansion. In some embodiments, the first mold portion and the second mold portion contain a surface coating and a passivation layer.

A mold apparatus to form a ceramic (or glass) includes a first mold portion having a first coefficient of thermal expansion and a second mold portion having a second coefficient of thermal expansion. In some embodiments, the first mold portion and/or the second mold portion are substantially immiscible with the ceramic material, such as silicon oxide, at a temperature greater than 600° C. In some embodiments, the first coefficient of thermal expansion and the second coefficient of thermal expansion are substantially similar to that of the glass or ceramic material. In some embodiments, the first coefficient of thermal expansion is different from the second coefficient of thermal expansion. In some embodiments, the first mold portion and the second mold portion contain a surface coating and a passivation layer.

A sheet 100 of water-soluble material such as polyvinyl alcohol comprises a plurality of individual, sealed pockets 110, each containing concrete admixture. The sheet is cut to size and attached to the interior of a formwork structure 200 with, for example, PVA glue. After concrete is poured into the formwork, covering the sheet 100, the sheet dissolves, releasing the admixture onto the surface of the concrete as it sets. In another arrangement, a sealed container 300 formed from a water-soluble material contains concrete admixture. The external wall of the container has a plurality of regions 320 where a thickness of the wall is reduced. The container is attached to interior walls of a formwork structure 200 or to reinforcing bars inside a formwork structure. After concrete is poured into the formwork, submerging the container, the container dissolves, with the thinner regions dissolving sooner, releasing the admixture into the concrete.

A sheet 100 of water-soluble material such as polyvinyl alcohol comprises a plurality of individual, sealed pockets 110, each containing concrete admixture. The sheet is cut to size and attached to the interior of a formwork structure 200 with, for example, PVA glue. After concrete is poured into the formwork, covering the sheet 100, the sheet dissolves, releasing the admixture onto the surface of the concrete as it sets. In another arrangement, a sealed container 300 formed from a water-soluble material contains concrete admixture. The external wall of the container has a plurality of regions 320 where a thickness of the wall is reduced. The container is attached to interior walls of a formwork structure 200 or to reinforcing bars inside a formwork structure. After concrete is poured into the formwork, submerging the container, the container dissolves, with the thinner regions dissolving sooner, releasing the admixture into the concrete.

The invention relates to a method of making parts of construction materials by using a mold coated with multiple resin-based layers comprising at least an epoxy resin-based primer and a polyurethane resin-based demolding layer, wherein the mold can be used for multiple cycles after curing and demolding. The invention also relates to the resin-coated mold and the cured parts of construction materials having smooth surface made thereof.