A dual mold spacer for use with a dual mold assembly is provided that includes a first side portion configured to engage a first side rail of the dual mold assembly. A second side portion is configured to engage a second side rail of the dual mold assembly. A body portion extends from the first side portion to the second side portion and is configured to be located between a press of the dual mold assembly and first and second molds of the dual mold assembly. The body portion is configured for being spaced from and free from engagement with the first and second molds.

A helmet has inner and outer shells separated by a plurality of interconnected relatively soft columns or posts. The columns each have a middle post or pillar section, a capital that is of larger diameter than the post, and a base also of larger transverse dimension than the post. When an impact above a design threshold occurs on the outer shell, the columns, particularly the post sections thereof, near the impact location compress and buckle, dissipating impact kinetic energy, while columns spaced from the impact zone stretch and support more of the impact force. The applied force is therefore reduced and spread out over a relatively large area, and a resultant wave created within the column manifold disperses additional heat, further reducing the force and torque applied on the outer shell and transmitted to the inner shell and onto the skull of a helmet user. A method and mold for fabricating the column manifold are also disclosed.

In accordance with at least one example of the disclosure, a system comprises a semiconductor package, comprising a first side surface having a first set of metal contacts extending therefrom; a second side surface having a second set of metal contacts extending therefrom; a top surface; a bottom surface; and an end surface meeting at least one of the first side surface, the second side surface, the top surface, and the bottom surface at a non-rounded edge.

A method of fabricating a mold for producing a part includes applying a network of sacrificial components onto a first surface of a mold base, wherein the sacrificial components are made of a sacrificial material, covering the network of sacrificial components and the first surface with a layer of a covering material, and removing the sacrificial material to produce a network of channels within the layer of covering material. The network of sacrificial components may be formed by additive manufacturing or by mechanical placement of a preformed network of sacrificial components.

According to some aspects, a method is provided of forming a metallic object via additive fabrication, the method comprising obtaining a geometric description of a first object with an exterior surface, generating a geometric description of a second object, the second object bounded by the exterior surface of the first object and having one or more voids, fabricating said second object via additive fabrication based on said geometric description of the second object, and depositing a metallic material onto said second object, wherein the metallic material is deposited into said voids of second object.

A sintering jig according to the disclosure includes a first plate including a plurality of protrusions and a second plate stacked on the first plate and including through holes corresponding to the protrusions. The through hole includes a cylindrical portion through which the protrusion enter and exit and a conical portion widening towards an upper surface of the second plate from the cylindrical portion.

A mold system includes an upper mold and a lower mold. The upper mold and the lower mold include a base plate having a lower surface and an upper surface. At least one protrusion extends a first height from the lower surface of the base plate to a distal end wall and defines a mold cavity accessible through an opening of the lower base plate. One or more bosses extend a second height from the distal end wall, and at least one support leg extends a third height from the lower surface of the base plate to a terminal end. At least one socket is formed on the upper surface of the lower base plate adjacent the at least one support leg. The mold system is operable between a storage configuration and a molding configuration by rotating the upper mold relative to the lower mold.

To solve the above problem, a pouch forming apparatus according to an embodiment of the present invention includes: a die in which a forming space is recessed inward from a top surface thereof; a partition wall partitioning the forming space into first and second forming spaces; a stripper disposed above the die and configured to descend to contact the die with the pouch film therebetween to fix the pouch film to be seated on a top surface of the die; and an electromagnetic force generation part disposed above the forming space and configured to generate electromagnetic force and configured to apply the electromagnetic force to the forming space.

A run-flat tire insert for installation in a pneumatic tire mounted on a rim. The insert is a one-piece toroidal member formed from expanded polymer foam beads molded into a structural foam part. The insert has an inner diameter surface sized to fit snuggly about a periphery of a tire rim and an outer diameter sized to fit within a tire cavity. The insert is spaced from the tire inner casing surface during normal operation and supports the tire inner casing surface away from the rim in the event of a flat tire. A molding apparatus and a method of forming a run-flat tire insert is also disclosed.

A connecting rod includes a shank extending along a shank axis and a first end portion coupled to the shank. The first end portion has an annular shape. The connecting rod also includes a second end portion coupled to the shank. The second end portion has an annular shape. Each of the shank, the first end portion, and the second end portions includes a fiber-reinforced composite. The fiber-reinforced composite includes a matrix and a plurality of fibers embedded in the matrix. At least one of the shank fibers is elongated along the shank axis.