A method of molding a product includes receiving into a cavity of a mold a core having a plurality of parts that are unconnected and that together form the core, situating a first part of a plurality of parts adjacent a second part of the plurality parts, receiving a material in an uncured state into a space between the mold and the core, forming with the first part a first portion of the interior region, forming with the second part a second portion of the interior region that is contiguous the first portion, removing the first part from within the first portion of the interior region, through a hole, and subsequent to the removing of the first part, removing the second part from within the second portion of the interior region, through a hole.

A method and device of creating a lumen model in a microwell plate defining a well is provided. A rod is inserted through the well of the microwell plate and the well is filled with a polymerizable material. The material is polymerized in the well. The rod is removed from the well of the microwell plate such that the polymerized material defines a lumen.

A method and device of creating a lumen model in a microwell plate defining a well is provided. A rod is inserted through the well of the microwell plate and the well is filled with a polymerizable material. The material is polymerized in the well. The rod is removed from the well of the microwell plate such that the polymerized material defines a lumen.

Tooling for manufacturing an air deflection cascade for a thrust reverser system of an aircraft nacelle includes a plurality of spars, each spar being connected to at least one adjacent spar by a plurality of deflection vanes. The tooling includes at least one molding bar and at least one molding column of a row of vanes, comprising two opposing lateral faces extending along the longitudinal direction of the tooling, and comprising molding cavities. The tooling includes a fixed structure on which the molding bar and the molding column are mounted. The fixed structure enabling a translational movement, along a transverse direction of the tooling, of the molding bar. The tooling includes a compression device to provide the compression of elements made of a composite material arranged in the tooling and intended to form at least one part of the cascade to be manufactured.

A compression molding assembly for molding a honeycomb core, including a plurality of cells defined by a plurality of walls, of a blocker door is provided. The compression molding assembly includes a ram plate comprising a plurality of openings defined therethrough and a plurality of core inserts coupled to the ram plate such that the plurality of core inserts are configured to form the honeycomb core of the blocker door. Each core insert is removably coupled with a respective opening of the plurality of openings such that each core insert is configured to form a respective cell of the plurality of cells.

A method for forming a perforated membrane includes providing a mold having at least a first set of a plurality of rods extending to at least a first height from a base of the mold, introducing a curable material into the mold in an amount such that a height of the curable material from the base of the mold is less than or equal to the first height so that the first set of the plurality of rods are within the curable material and extend to or past the height of the curable material in the mold, curing the curable material, dissolving the first set of the plurality of rods to thereby form perforations in the cured material and removing the cured material having the perforations from the mold.

Methods of and devices for manufacturing a multi-layered microfluidic filter are disclosed. In one embodiment, method of manufacturing a multi-layered filter comprises providing a first molding plate that includes a plurality of apertures and is coupled to a flow stream source, applying from the flow stream source a first flow stream to pass through the plurality of apertures of the first molding plate, forming a first membrane layer comprising a first set of pores using the first molding plate and the first flow stream, controlling the first flow stream to generate a second flow stream from the first set of pores of the first membrane layer, and forming a second membrane layer comprising a second set of pores using the second flow stream and the first membrane layer.

A method of making a fluid channel in a printhead structure includes positioning a printhead die on a carrier; compression molding the die into a molded printhead structure; compression molding a first segment of a fluid channel into the molded printhead structure simultaneously with compression molding the die; and materially ablating a second segment of the fluid channel to couple the channel with a fluid feed hole in the die.

In an embodiment, a fluid flow structure includes a micro device embedded in a molding. A fluid feed hole is formed through the micro device, and a saw defined fluid channel is cut through the molding to fluidically couple the fluid feed hole with the channel.

An apparatus and method for creating openings in a material that solidifies is disclosed. The apparatus comprises a rigid board and at least one rigid retainer plate. The rigid retainer plate comprises at least one buoyancy plate to resist the buoyant force of the material that solidifies, at least one hydrostatic plate to resist the hydrostatic force of the material that solidifies, and a retainer tie. The rigid board further comprises retainer plate slots configured to accept the retainer plates. When the apparatus is in use, the retainer plates are inserted into the retainer plate slots and the retainer ties are coupled to formwork panels. The material that solidifies is then poured into the gap between the formwork panels. Once the material is solidified, the formwork panels are removed and the apparatus can be either reused or thrown out. The apparatus may be used with any material that solidifies.