A template and method of using the template is disclosed. The template can include a body with a first side and a second side, and an extension. The extension can include a first surface adjacent the body, a second surface, and a third surface between the first surface and the second surface, where the first surface includes a curvature and where a portion of the curvature of the first surface is interior to the third surface. The method can include dispensing a formable material over a substrate, where the substrate includes a non-uniform surface topography. The method can also include curing the formable material contacting the second surface of the extension to form a layer over the substrate while the formable material contacting the third surface of the extension remains in a liquid state, wherein curing is performed while the template is contacting the formable material.

To provide a resin molded product having a desired surface shape, a resin molding mold which can manufacture the resin molded product and a method of manufacturing the same, and a resin molding mold manufacturing system to achieve manufacturing of the resin molding mold, a resin molding mold according to the present invention includes a molding mold main body and a resin layer exposedly formed on a mold surface side of the molding mold main body, made of a heat-resistant complex material containing a synthetic resin, and a ceramic powder particle, and having a thickness of 50 to 800 μm. The resin molding mold according to the present invention includes the molding mold main body and the resin layer exposedly formed on the mold surface side of the molding mold main body and made of the heat-resistant composite materials including a synthetic resin, and the ceramic powder particle, and recesses and projections are formed on the resin layer by excavating a portion of the resin layer.

To provide a resin molded product having a desired surface shape, a resin molding mold which can manufacture the resin molded product and a method of manufacturing the same, and a resin molding mold manufacturing system to achieve manufacturing of the resin molding mold, a resin molding mold according to the present invention includes a molding mold main body and a resin layer exposedly formed on a mold surface side of the molding mold main body, made of a heat-resistant complex material containing a synthetic resin, and a ceramic powder particle, and having a thickness of 50 to 800 μm. The resin molding mold according to the present invention includes the molding mold main body and the resin layer exposedly formed on the mold surface side of the molding mold main body and made of the heat-resistant composite materials including a synthetic resin, and the ceramic powder particle, and recesses and projections are formed on the resin layer by excavating a portion of the resin layer.

A production method of a mold having a recessed pattern includes: a plate precursor preparation step of preparing a plate precursor having a pedestal on which a protruding pattern is disposed; a resin plate preparation step of preparing a thermoplastic resin plate having a recessed step portion; and a resin plate precursor production step of producing a thermoplastic resin plate precursor, the resin plate precursor production step including a positioning step of positioning the protruding pattern of the plate precursor and a center position of the recessed step portion, and a recessed pattern forming step of forming a recessed pattern having an inverted shape of the protruding pattern on the thermoplastic resin plate by pressing the protruding pattern of the heated plate precursor and the pedestal against the recessed step portion, thereafter cooling the plate precursor, and separating the plate precursor from the thermoplastic resin plate.

A method for nanoimprinting a pattern on an organic polymer substrate, comprising: (a) preparing a soft operational mold, the operational mold comprising a pattern to be replicated to the substrate; (b) soaking the operational mold in a solvent to produce diffusion of solvent to the mold; (c) removing the operational mold from the solvent, and placing it on a surface of the organic polymer substrate to form a structure, and simultaneously (i) heating the structure to a temperature T<Tg, where Tg is the glass transition temperature of the organic polymer; and (ii) applying controlled pressure in a range of 20-300 psi on the mold to effect a penetration into the surface of the organic polymer substrate, thereby to replicate the pattern of the mold to the surface of the substrate; and (d) separating the operational mold from the patterned substrate.

The present invention relates to a pouch-shaped case forming apparatus for forming a pouch-shaped case having a terrace step, wherein there are no dents or wrinkles at a pouch folding portion of the pouch-shaped case, a method of manufacturing a pouch-shaped case using the same, and a pouch-shaped case manufacturing using the forming apparatus.

The present invention relates to a pouch-shaped case forming apparatus for forming a pouch-shaped case having a terrace step, wherein there are no dents or wrinkles at a pouch folding portion of the pouch-shaped case, a method of manufacturing a pouch-shaped case using the same, and a pouch-shaped case manufacturing using the forming apparatus.

A method of filling a microcavity with layers of a polymer material includes the following steps: (A) estimating a current vertical position of a bottom of the microcavity (current bottom position); (B) lowering the capillary tube into the microcavity towards the current bottom position; (C) dispensing a polymer composition from a tube outlet of the capillary tube under a dispensing applied pressure until the polymer composition substantially fills the microcavity; (D) curing a work piece including the microcavity and the polymer composition in the microcavity to obtain a current layer of the polymer material; and (E) repeatedly executing steps (A), (B), (C), and (D), until the layers of the polymer material have substantially filled the microcavity.

A method of manufacturing a seamless inflatable ball contains: 1) inflating air into a preformed body so as to form a spherical body and covering a medium layer on the spherical body so as to form a semi-finished part; 2) forming a fluidic surface material on the medium layer of the semi-finished part in a predetermined thickness so as to produce a spherical portion with a covering layer; 3) placing the spherical portion into two ball molds; and 4) partially discharging air out of the spherical body and inflating the air into the spherical body repeatedly. In the step 3), the spherical portion is clamped in the two ball molds, and after the fluidic surface material is dried or is solidified to form a solid layer on the spherical portion, the spherical portion is removed from the two ball molds, thus forming a sphere.

An imprint apparatus that performs a supply step of supplying an imprint material onto each of shot regions adjacent to each other on a substrate and, after the supply step, execute an imprint process including a contact step, a curing step, and a mold releasing step for each of the shot regions. The apparatus comprises an irradiator that irradiates the imprint material on the shot region with light in the curing step, and a light-shielding member that defines an irradiation region of the light from the irradiator, wherein the light-shielding member defines the irradiation region such that the imprint material in an end portion of a first shot region on a side of a second shot region adjacent to the first shot region is complementarily cured by light irradiation in the curing step performed on the second shot region.