B29C33/42

METHOD FOR MANUFACTURING MOLD FOR RETROREFLECTIVE ELEMENT AND METHOD FOR MANUFACTURING RETROREFLECTIVE ELEMENT
20230158717 · 2023-05-25 · ·

A method for manufacturing a mold for a retroreflective element, the mold having plural polygonal faces having a common vertex, the method including the steps of: roughing of a polygonal face in which cutting is carried out such that a predetermined cutting amount in a finishing process is left with respect to a desired shape; and finishing of the polygonal face in which a blade portion is made to move relatively towards the vertex while an angle of relief of the blade portion is kept within 1 degree so as to carry out cutting of the predetermined cutting amount, wherein a depth of cut for each one-time cutting operation is 2 micrometers or smaller, and the movement of the blade portion is a combination of a motion towards the vertex and an oscillation.

METHOD FOR MANUFACTURING MOLD FOR RETROREFLECTIVE ELEMENT AND METHOD FOR MANUFACTURING RETROREFLECTIVE ELEMENT
20230158717 · 2023-05-25 · ·

A method for manufacturing a mold for a retroreflective element, the mold having plural polygonal faces having a common vertex, the method including the steps of: roughing of a polygonal face in which cutting is carried out such that a predetermined cutting amount in a finishing process is left with respect to a desired shape; and finishing of the polygonal face in which a blade portion is made to move relatively towards the vertex while an angle of relief of the blade portion is kept within 1 degree so as to carry out cutting of the predetermined cutting amount, wherein a depth of cut for each one-time cutting operation is 2 micrometers or smaller, and the movement of the blade portion is a combination of a motion towards the vertex and an oscillation.

Method for micromolding a polymeric membrane having a pore array

A method for micro-molding a polymeric membrane and including pouring a predetermined volume of curable polymer unto a micro-fabricated mold having a post array with pillars, and overlaying the polymer with a support substrate. A spacer, such as a rubber spacer, is placed in contact with the support substrate and a force is applied to an exposed side of the spacer to compress the support substrate and the polymer together. While applying the force, the polymer is cured on the mold for a predetermined time period and at a predetermined temperature to form a polymeric membrane having a pore array with a plurality of pores corresponding to the plurality of pillars of the post array. The polymeric membrane is removed from the support substrate.

Thermoformed packaging and methods of forming the same

In various aspects, the present disclosure pertains to thermoformed webs that comprise polymer films having one or more thermoformed cavities contained therein, the polymer films comprising a polymer blend of amorphous polyethylene terephthalate (APET) and a copolyester that comprises (a) dicarboxylic acid residues (e.g., dicarboxylic acid residues that comprise terephthalic acid residues and, optionally, one or more additional dicarboxylic acid residues) and (b) diol residues (e.g., diol residues comprising ethylene glycol residues and, optionally, one or more additional diol monomer residues). Other aspects of the disclosure pertain to methods of forming such thermoformed webs, packaged products comprising such thermoformed webs, and methods of recycling such thermoformed webs.

Thermoformed packaging and methods of forming the same

In various aspects, the present disclosure pertains to thermoformed webs that comprise polymer films having one or more thermoformed cavities contained therein, the polymer films comprising a polymer blend of amorphous polyethylene terephthalate (APET) and a copolyester that comprises (a) dicarboxylic acid residues (e.g., dicarboxylic acid residues that comprise terephthalic acid residues and, optionally, one or more additional dicarboxylic acid residues) and (b) diol residues (e.g., diol residues comprising ethylene glycol residues and, optionally, one or more additional diol monomer residues). Other aspects of the disclosure pertain to methods of forming such thermoformed webs, packaged products comprising such thermoformed webs, and methods of recycling such thermoformed webs.

IMPRINT APPARATUS, IMPRINT METHOD, AND METHOD OF MANUFACTURING ARTICLE
20220332035 · 2022-10-20 ·

An imprint apparatus executes an imprint process for shaping an imprint material by using a mold. The apparatus includes a controller which obtains first height distribution information indicating a height distribution of a surface of a first substrate, and a measuring device which obtains second height distribution information indicating a height distribution of a surface of a second substrate. The controller controls the imprint process based on corrected height distribution information which is obtained by removing a first component that is an approximation function, of an order not more than a first predetermined order, for approximating the first height distribution information, from the first height distribution information, and a second component which is an approximation function, of an order not more than a second predetermined order, for approximating the second height distribution information.

COMPOSITE MATERIAL STRUCTURE BODY PRODUCTION METHOD, LAYERED BODY PRODUCTION METHOD, LAYERED BODY, AND LAYERED FORM
20230071796 · 2023-03-09 ·

A composite material structure body production method includes a layering step of layering a plurality of fiber sheets to form a layered body having a deforming portion extending in one direction, and a forming step of performing bend-forming along a deforming line contained in the deforming portion and extending in the one direction, thereby causing the deforming portion to deform. The layering step produces the layered body in such a manner that the shape of the deforming portion is a shape wherein: the cross-section shape in the one direction and the cross-section shape in an intersecting direction that intersects with the one direction are bent or curved; and the length in the intersecting direction changes along the one direction.

SURFACE FEATURE TRANSFER MEDIA AND METHODS OF USE
20230104963 · 2023-04-06 · ·

Forming features in the surface of a bicycle component involves depositing a substance onto a substrate in a geometric pattern to form a transfer medium. Forming features may also involve positioning the transfer medium relative to an unformed bicycle component, and forming a negative of the geometric pattern in the bicycle component through the application of heat and/or pressure to the transfer medium and the unformed bicycle component. The transfer medium may be configured for use in the molding of carbon fiber reinforced plastic (“CFRP”) bicycle components and may include a substrate formed of a flexible material, and a geometric pattern formed of a hard material, the hard material different than the flexible material.

REPLACEABLE MOLD PART
20230104589 · 2023-04-06 ·

A replaceable mold part according to the present invention comprises: a depressed portion remained near a cavity; and a detachable portion, the detachable portion having a marking portion or a gas-releasing function, and being caught by a catch mechanism within the depressed portion. When a magnet is brought into proximity of the detachable portion through the cavity and an external magnetic field is applied, a magnet support portion's position is shifted from the fixed location to the released location within the depressed portion so that the catch mechanism of the detachable portion by the depressed portion is switched from the fixed state to the released state, thereby the detachable portion can easily be removed from the depressed portion through the cavity.

FREEZE-DRYING MOLD AND METHOD FOR MANUFACTURING WATER-SOLUBLE POLYMER BALL USING SAME
20220314499 · 2022-10-06 ·

The present invention relates to a freeze-drying mold and a method for manufacturing water-soluble polymer balls using the same, more specifically to a freeze-drying mold that is provided with a first mold having a plurality of first accommodation grooves formed on underside thereof and a plurality of discharge portions formed on top thereof to communicate with the plurality of first accommodation grooves and a second mold having a plurality of second accommodation grooves formed on top thereof to be facingly coupled to the plurality of first accommodation grooves of the first mold to thus provide a plurality of accommodation portions, and a method for manufacturing water-soluble polymer balls using the same.

According to the present invention, the freeze-drying mold is capable of controlling the shrinkage rate of a solution in a freeze-drying process to make freeze-dried spherical materials, easily separating the made freeze-dried materials therefrom, and optimizing a drying efficiency thereof, and the method for manufacturing water-soluble polymer balls using the same is carried out so that the water-soluble polymer balls are constant in pore sizes and distributions, have high strength, and do not have any films on the surfaces thereof.