Patent classifications
B29C33/56
Mold-releasable surfacing materials for composite parts
A surfacing material that is mold-releasable and electrically conductive. This surfacing material can be co-cured with a curable composite substrate and can be in contact with a mold surface such that when the cured composite part is removed from the mold, the surfacing material is releasable from the mold with ease. The mold-releasable surfacing material can effectively eliminate the need for mold release agents and mold surface preparation.
MOLD HAVING NEAR-SURFACE CHANNELS FORMED THEREIN AND METHOD OF MAKING THE SAME
A method of fabricating a mold for producing a part includes applying a network of sacrificial components onto a first surface of a mold base, wherein the sacrificial components are made of a sacrificial material, covering the network of sacrificial components and the first surface with a layer of a covering material, and removing the sacrificial material to produce a network of channels within the layer of covering material. The network of sacrificial components may be formed by additive manufacturing or by mechanical placement of a preformed network of sacrificial components.
MOLD HAVING NEAR-SURFACE CHANNELS FORMED THEREIN AND METHOD OF MAKING THE SAME
A method of fabricating a mold for producing a part includes applying a network of sacrificial components onto a first surface of a mold base, wherein the sacrificial components are made of a sacrificial material, covering the network of sacrificial components and the first surface with a layer of a covering material, and removing the sacrificial material to produce a network of channels within the layer of covering material. The network of sacrificial components may be formed by additive manufacturing or by mechanical placement of a preformed network of sacrificial components.
Method of using surface material of molding surface of mold
Surface material of a mold molding surface and surface treatment method. A molding surface of material including metal and in which the molding surface reaches 50 C. or higher during molding is subjected to rapid thermal processing by injecting a substantially spherical shot with a hardness equal to or greater than the surface hardness of the mold and a size of #220 (JIS R6001-1973) or smaller at an injection pressure of 0.2 MPa or more and bombarding the surface with the shot, causing the temperature to rise locally and instantaneously at a bombarded portion to refine the surface structure of the surface and to form numerous smooth arc-shaped indentations on the entire surface of the surface. Then, powder including titanium having size of #100 or smaller is injected at an injection pressure of 0.2 MPa or more to form a coating of titanium oxide on the surface of the surface.
Method of using surface material of molding surface of mold
Surface material of a mold molding surface and surface treatment method. A molding surface of material including metal and in which the molding surface reaches 50 C. or higher during molding is subjected to rapid thermal processing by injecting a substantially spherical shot with a hardness equal to or greater than the surface hardness of the mold and a size of #220 (JIS R6001-1973) or smaller at an injection pressure of 0.2 MPa or more and bombarding the surface with the shot, causing the temperature to rise locally and instantaneously at a bombarded portion to refine the surface structure of the surface and to form numerous smooth arc-shaped indentations on the entire surface of the surface. Then, powder including titanium having size of #100 or smaller is injected at an injection pressure of 0.2 MPa or more to form a coating of titanium oxide on the surface of the surface.
MOLDING DEVICE FOR FIBER-REINFORCED COMPOSITE MATERIAL AND METHOD FOR MANUFACTURING FIBER-REINFORCED COMPOSITE MATERIAL MOLDED ARTICLE
What is provided is a molding device which enables a molded article to be excellently released, has a region that is on a molding surface and exhibits excellent abrasion resistance by being treated to show mold release properties, and can suppress the deterioration of mold release properties. Also provided is a method for manufacturing a fiber-reinforced composite material molded article. A fiber-reinforced composite material molding device (101) includes a molding die (130) for obtaining a fiber-reinforced composite material molded article by molding a fiber-reinforced composite material prepared by impregnating a reinforcing fiber base material with a resin composition, in which a surface free energy of a portion or the entirety of cavity surfaces (113a) and (123a) of the molding die (130) is equal to or lower than 25.0 mJ/m.sup.2 which is measured by a three liquid method. A portion or the entirety of the cavity surfaces (113a) and (123a) is preferably an implanted surface to which either or both of fluorine and silicon are implanted.
MOTH-EYE TRANSFER MOLD, METHOD OF MANUFACTURING MOTH-EYE TRANSFER MOLD, AND METHOD OF TRANSFERRING MOTH-EYE STRUCTURE
To provide a moth-eye transfer mold and a method of manufacturing a moth-eye transfer mold that provide a simple and inexpensive manufacturing process. A moth-eye transfer mold 1 is characterized by including a base 10, an underlayer 20 formed on the base 10, and a glassy carbon layer 30 formed on the underlayer 20, the glassy carbon layer 30 has an inverted moth-eye structure RM over a surface 30a, and the inverted moth-eye structure RM is randomly arranged cone-shaped pores.
COVERING MEMBER AND METHOD FOR MANUFACTURING THE SAME
A covering member has a hard film on the surface of a base material, wherein the hard film comprises a layer A selected from a nitride, a carbonitride, an oxynitride, and an oxycarbonitride of Cr or CrM; a metal layer which is formed on the outer surface side of the A layer and includes Cr, Ti, or W; and a layer B which is formed on the outer surface side of the metal layer and selected from a nitride, a carbonitride, an oxynitride, and an oxycarbonitride of Cr or CrM, and wherein M is one or two or more from a Group 4 metal, a Group 5 metal, a Group 6 metal of the periodic table, Al, Si, and B, and strain is introduced in the outer surface side of the metal layer.
SYSTEMS AND METHODS FOR MICROPATTERNING OBJECTS
Implanted medical devices need a mechanism of immobilization to surrounding tissues, which minimizes tissue damage while providing reliable long-term anchoring. This disclosure relates to techniques for patterning arbitrarily shaped 3D objects and to patterned balloon devices having micro- or nano-patterning on an outer surface of an inflatable balloon. The external pattern can provide enhanced friction and anchoring in an aqueous environment. Examples of these types of patterns are hexagonal arrays inspired by tree frogs, corrugated patterns, and microneedle patterns. The patterned balloon devices can be disposed between an implant and surrounding tissues to facilitate anchoring of the implant.
SYSTEMS AND METHODS FOR MICROPATTERNING OBJECTS
Implanted medical devices need a mechanism of immobilization to surrounding tissues, which minimizes tissue damage while providing reliable long-term anchoring. This disclosure relates to techniques for patterning arbitrarily shaped 3D objects and to patterned balloon devices having micro- or nano-patterning on an outer surface of an inflatable balloon. The external pattern can provide enhanced friction and anchoring in an aqueous environment. Examples of these types of patterns are hexagonal arrays inspired by tree frogs, corrugated patterns, and microneedle patterns. The patterned balloon devices can be disposed between an implant and surrounding tissues to facilitate anchoring of the implant.