A molding device and an injection molding method thereof are provided. The molding device includes a first mold, a second mold and a sealing ring. The first mold includes a first body and at least one slide. The at least one slide is movably and detachably disposed on the first body, and has an undercut. The injection molding method includes operations of: engaging the first mold with the second mold of the molding device; filling a mold cavity defined by the first mold and the second mold with a gas, wherein the gas is blocked by the sealing ring disposed between the first mold and the second mold; injecting a molding material into the mold cavity; and opening the first mold and the second mold of the molding device.

An injection molding system includes an extruding system. The extruding system includes a mixing unit configured to receive the polymeric material from the melting unit and configured to mix a polymeric material with a blowing agent and to form a mixture, wherein the mixing unit includes a mixing rotor disposed in a hollow mixing cartridge, and a ratio of a shortest distance between an inner sidewall of the hollow mixing cartridge and the mixing rotor to a diameter of the mixing rotor is in a range of 1:1500 to 1:4500. The injection molding system further includes a discharging channel communicable with the extruding system, a molding device configured to receive the mixture from the discharging channel, and a supporting device configured to facilitate an engagement of the discharging channel and the molding device, the supporting device includes a first element protrudes from the extruding system and a second element disposed on the molding device.

An expansion device, including: an installation unit in which a thermally expandable sheet is disposed; an irradiation unit configured to irradiate the thermally expandable sheet placed on the installation unit with light; and a control unit configured to perform processes described below, wherein after an expansion process to expand the thermally expandable sheet by irradiating the thermally expandable sheet placed on the installation unit with light by the irradiation unit, a cooling process to cool the thermally expandable sheet by a predetermined cooling unit while maintaining the state in which the thermally expandable sheet is placed on the installation unit.

A machine produces foam-in-bag from foam precursors mixed within the bag. The machine comprises a base and a shell. The base and shell are moveable relative each other between a base/shell disengaged position and a base/shell engaged position. In the base/shell engaged position, the base and shell divide the bag so that a mixing chamber is isolated from the remainder portion of the bag. First and second nozzles inject foam precursors into the mixing chamber. A mixer engages the mixing chamber to provide mixing energy to facilitate the foam reaction.

A process for producing shaped parts from particle foams comprising providing particle foam particles, wetting the particle foam particles with an aqueous emulsion of at least one polyolefin and thereby obtaining functionalisable particle foam particles, drying the wetted and functionalisable particle foam particles, shaping the functionalisable particle foam particles, heating the shaped functionalisable particle foam particles to a temperature below the melting range of the particle foam particles and thereby functionalising the shaped functionalisable particle foam particles, heating the shaped, functionalisable particle foam particles to a temperature below the melting range of the particle foam particles and thereby functionalising the shaped, functionalisable particle foam particles, wherein the particle foam particles are bonded together, and cooling and thereby obtaining the particle foam moulding, wherein the aqueous emulsion of the at least one polyolefin is an aqueous emulsion comprising at least one polyolefin converted to the liquid state with an anhydride of an unsaturated carboxylic acid and modified with methacrylic acid ester copolymers.

A foam molded article includes a main agent resin, a filler of greater than or equal to 15% by mass and less than or equal to 80% by mass, and a foaming agent of greater than or equal to 0.01% by mass and less than or equal to 10% by mass, and a foaming ratio caused by the foaming agent is greater than or equal to 1.1 times.

A method of microcellular foam molding an article is provided with filling a mold with a polyolefin compound; forming crosslinks in the mold to obtain a crosslinked mold; dissolving a supercritical fluid into the crosslinked mold under a predetermined pressure and at a predetermined temperature for a predetermined period of time to obtain a second mold configured to allow the supercritical fluid to effuse through; and heating the second mold at a second predetermine temperature for a predetermined foaming time until a foamed article is finished in the second mold. A second embodiment involves using elastomers as foaming materials is also provided.

A structural reinforcement for an article including a carrier (10) that includes: (i) a mass of polymeric material (12) having an outer surface; and (ii) at least one fibrous composite Insert (14) or overlay (980) having an outer surface and including at least one elongated fiber arrangement (e.g., having a plurality of ordered fibers). The fibrous Insert (14) or overlay (980) is envisioned to adjoin the mass of the polymeric material in a predetermined location for carrying a predetermined load that Is subjected upon the predetermined location (thereby effectively providing localized reinforcement to that predetermined location). The fibrous insert (14) or overlay (980) and the mass of polymeric material (12) are of compatible materials, structures or both, for allowing the fibrous insert or overlay to be at feast partially joined to the mass of the polymeric material. Disposed upon at least a portion of the carrier (10) may be a mass of activatable material (126). The fibrous insert (14) or overlay (980) may include a polymeric matrix that includes a thermoplastic epoxy.

(Rigid) foams can be produced by heating a blowing agent containing polymers through the combination of thermal energy with irradiation by microwaves.

A process for producing a polymeric article is provided that includes: sequentially filling a female mould (11) with a first, second, and third batches, wherein the first and third batches include first and third polymeric materials (1p, 3p), and the second batch includes a second polymeric material (2p) and a blowing agent (2b), closing the thus filled cavity with a lid (12) to form a mould defining a closed cavity (10c) of constant volume in time, heating the mould (10) to a processing temperature, to melt the first, second, and third polymeric materials (1p-3p) and to expand the second polymer agent by activation of the blowing agent, cooling and removing the lid (12) to open the cavity and extracting the polymeric article. At least the second polymeric material (2p) includes at least 50 wt. % of recycled polymer in the form of shredded flakes.