The process for forming closed cell expanded low density polyethylene foam includes the steps of: providing a mixture including low density polyethylene pellets and an effective amount of hydrocarbon scavenger additives or degassing agents, such as glycerides; adding a primary blowing agent comprising one of liquid propane, liquid butane, and combinations thereof, to the mixture and gasifying the blowing agent to expand the low density polyethylene; forming the expanded low density polyethylene into sheets, curing the expanded low density polyethylene until 80%, generally at least 99%, of the primary blowing agent is dissipated from cells within the expanded low density polyethylene forming evacuated closed cell low density polyethylene sheets.

A method for filling a multi-chamber profile with foam includes providing the multi-chamber profile, which is a closed hollow chamber profile with at least two chambers, where an inner wall is disposed between two chambers of the at least two chambers which are arranged directly on each other, where the inner wall separates the two chambers from each other, and where a first one of the two chambers has a foam inlet. The method further includes forming an opening in the inner wall where the opening connects the two chambers and introducing a flowable foam material via the foam inlet into the first one of the two chambers such that the foam material is distributed within the first one of the two chambers and is introduced via the opening into a second one of the two chambers.

A method for filling a multi-chamber profile with foam includes providing the multi-chamber profile, which is a closed hollow chamber profile with at least two chambers, where an inner wall is disposed between two chambers of the at least two chambers which are arranged directly on each other, where the inner wall separates the two chambers from each other, and where a first one of the two chambers has a foam inlet. The method further includes forming an opening in the inner wall where the opening connects the two chambers and introducing a flowable foam material via the foam inlet into the first one of the two chambers such that the foam material is distributed within the first one of the two chambers and is introduced via the opening into a second one of the two chambers.

A method of forming an article by controlling the thickness of a portion of the plastic composition which comprises a layer of molten plastic composition between opposite first and second solid skins, so that the thickness is constant with a very low tolerance of +/−0.5%, preferably +/−0.2%, when the portion is subsequently exposed to a reduced pressure to cause expansion of the layer of molten plastic composition to form a core layer of expanded cellular foam between the first and second solid skins, and by controlling the stretch of the first solid skin to be within the range of 0.5 to 3%, the expansion of the plastic composition can be highly uniformly controlled in the expanded wall parts.

Polymer foams based on polyetherimides (PEIs) fulfill the legal specifications demanded by the aviation industry for aircraft interiors. Specifically, the demands on fire characteristics, stability to media and mechanical properties constitute a great challenge here. According to related art, suitable polymer foams are produced as semi-finished products. Reprocessing to give shaped articles is uneconomic in terms of time and material exploitation, for example by virtue of large amounts of cutting waste. The material is suitable in principle and can be processed to give particle foam mouldings. These mouldings can be produced without reprocessing in short cycle times and, hence, economically. Furthermore, this gives rise to new means of functional integration, for example by direct incorporation of inserts etc. in the foam, and with regard to freedom in terms of design.

A method of foam production is described. The method includes providing a foam precursor including one or more components, the one or more components including at least one of chitin, chitosan, or chitosan oligosaccharide and a solvent. The method further comprises exposing the foam precursor to radiation. The radiation is of a wavelength to heat the foam precursor. A system for foam produced is described, the system including a mixer configured to output a foam precursor including one or more components. The one or more components include at least one of chitin, chitosan, or chitosan oligosaccharide. The system further includes a radiation emitting system positioned to receive the foam precursor from the mixer and expose the foam precursor to radiation to heat the foam precursor to form a solid foam.

A foam molding apparatus and a foam molding method thereby are proposed. The foam molding apparatus includes a foaming agent supply unit configured to supply a foaming agent, a molten resin supply unit configured to supply molten resin, a fixed mixing unit configured to produce a foaming resin-critical solution by mixing a foaming agent supplied from the foaming agent supply unit and molten resin supplied from the molten resin supply unit through a rod-shaped body, and a molding unit configured to mold a foam molding product using the foaming resin-critical solution supplied from the fixed mixing unit. Accordingly, it is possible to produce a foaming resin-critical solution by uniformly mixing a large amount of high-viscosity gel-state molten resin and a high-pressure compressed and low-viscosity foaming agent, using high-strength multiple channels.

Disclosed are a foaming material, a thermal insulation cabinet, and preparation methods therefor. The foaming material comprises 100 parts of a combined polyol, 10-30 parts of a foaming agent composition, and 120-150 parts of an isocyanate. In the present invention, the type of the polyol used in a foaming system is adjusted in order to increase the content of a polyester polyol and reduce the content of a polyether polyol, such that the compressive strength of the foaming material is significantly improved without increasing or changing the injection amount.

A thermal insulation cabinet and a manufacturing method therefor, and a refrigerator having same. The manufacturing method for the thermal insulation cabinet comprises the following steps: pre-assembling a shell having a vacuum insulation panel attached to the inside, into a cabinet shell; heating the inside of the cabinet shell; and injecting a foaming material between the cabinet shell and an inner liner for foaming. According to the present invention, the inside of the cabinet shell is heated, such that the inner surface of the shell can reach a target temperature required for foaming, thereby reducing or avoiding a surface crusting phenomenon, and improving a thermal insulation effect of the thermal insulation cabinet.

A method for producing a foam-molded product by using a plasticizing cylinder, includes: plasticizing and melting the thermoplastic resin to provide the molten resin in a plasticization zone of the plasticizing cylinder; introducing a pressurized fluid containing the physical foaming agent at a fixed pressure into a starvation zone of the plasticizing cylinder to retain the starvation zone at the fixed pressure; allowing the molten resin to be in the starved state in the starvation zone; bringing the molten resin in contact with the pressurized fluid containing the physical foaming agent at the fixed pressure, in the starvation zone in a state in which the starvation zone is retained at the fixed pressure; and molding the molten resin having been brought in contact with the pressurized fluid containing the physical foaming agent into the foam-molded product.