B29C45/0005

Component joining structure
11460060 · 2022-10-04 · ·

There is provided a component joining structure that includes: a resin component; a metal tip that is provided in the resin component by insert molding, and that includes protruding portions that protrude from the resin component; and a metal component that is spot welded to the protruding portions, and that is joined to the resin component by an adhesive agent that is provided in gaps formed, by the protruding portions, between the resin component and the metal component.

Method for the preparation of composite material in sandwich form

The object of the invention can be a method of manufacturing a product in the form of a sandwich comprising a core and outer layers. The outer layers may be composed of composite material comprising a fiber-reinforced polymeric matrix. The method uses an insert of heat-resistant material, for example silicone. The object of this invention can be to provide a method of manufacturing a sandwich that dissociates the choice of material of the core of the sandwich from the choice of the material of the outer layers.

Inorganic filler, polyarylene sulfide resin composition, molded article, and methods for producing same

More specifically, provided are a polyarylene sulfide resin composition including 100 parts by mass of a polyarylene sulfide resin and 1 to 100 parts by mass of an inorganic filler surface-treated with a sizing agent, wherein the sizing agent is a sizing agent (α) containing at least a urethane-modified epoxy resin having an alkoxy polyoxyalkylene structure and a urethane resin having a sulfonate group, a sizing agent (β) containing a copolymer (β1) having a mass average molecular weight of 5000 to 150000, which is obtained by radical copolymerization of a polymerizable monomer mixture of at least a (meth)acrylic acid ester and maleic acid (anhydride), or a sizing agent (γ) containing at least a polyether resin, a urethane resin, and a silane coupling agent, a molded article thereof, an inorganic filler used for the composition, and methods for producing them.

APPARATUS AND METHOD FOR MANUFACTURING PIPE FOR COWL CROSSBAR
20220250690 · 2022-08-11 · ·

An apparatus for manufacturing a pipe for a cowl crossbar disposed inside a vehicle body in a lateral direction, includes an extruder configured to receive a pipe material and extrude the pipe material; and a compression molding machine, configured to compress the pipe material extruded and form the pipe, comprising a hydraulic cylinder configured to form a hollow part at a center of the pipe material in a longitudinal direction.

MANUFACTURING APPARATUS AND MANUFACTURING METHOD FOR MOLDED PRODUCT OF FIBER-REINFORCED RESIN

A manufacturing apparatus for a molded product of a fiber-reinforced resin includes: a heating tube; a screw inserted in the heating tube; an injector provided on a front end side of the screw; a resin feeder configured to feed a matrix resin into the heating tube; a long-fiber feeder configured to feed a long fiber into the heating tube; and a short-fiber feeder configured to feed a short fiber shorter than the long fiber into the heating tube. The short-fiber feeder is closer to a rear end of the screw than the long-fiber feeder is.

Injection Molding a Modulator Support Cage
20220278601 · 2022-09-01 ·

A Magnetic Gear Modulator (MGM) of a Concentric Magnetic Gear (CMG) is manufactured by injection molding a modulator cage over angularly spaced apart MGM pole pieces made of a magnetically conducting material. The pole pieces are initially connected by a support ring, or held by a fixture. The modulator cage is preferably a thermally conductive strengthening fiber filled plastic, a carbon fiber plastic, a carbon fiber filled plastic material, a glass material, or a high performance composite plastic molding material. After molding, the outer and/or inner portions of the molding material, and support ring if present, are machined away preferably exposing both inner and outer faces of the pole pieces embedded in the modulator cage. An MGM made using injection molding over a connected support ring and pole pieces reduces cost, and a carbon fiber plastic modulator cage increases strength.

Method for producing a vehicle trim part
11407154 · 2022-08-09 · ·

A method for producing a trim part (1) with a visible side (S) for use in vehicles has steps of producing a support substrate (2) from a fiber composite material. The fiber composite material is injected into a mold cavity of an injection mold. A surface is formed on a first side of the support substrate (2) that faces the visible side (S) of the trim part (1). A lacquer layer (3) is formed by directly coating the surface of the support substrate (2). The lacquer layer (3) is coated with a protective layer (4).

Process for producing longer fibers in injection molded solid parts by dissolving of gas during plasticizing

The disclosure is directed to a solid part, and a device and process of making the solid part. The process includes introducing a glass fiber filled polymeric material to a hopper of an injection molding machine, where the glass fibers have a pre-molding length, melting the glass fiber filled polymeric material to form a melt in a plasticizing unit, pressurizing the plasticizing unit of the injection molding machine with a blowing agent, dissolving the blowing agent into the melt, injecting the melt into a mold cavity up to 100% of volume, and forming the solid part.

Bicycle frame

The invention relates to a bicycle frame made by injection molding pellets of a long glass fibre reinforced polypropylene composition having a core containing glass fibres and an impregnating agent and a sheath of polypropylene surrounding said core, wherein the pellets have an average length of at least 1 mm, the amount of the glass fibers is 10 to 70 wt % with respect to the composition and the polypropylene has a flexural modulus determined according to ASTM D790A of at least 1000 N/mm.sup.2.

Lightweight suspension upright or knuckle
11299201 · 2022-04-12 ·

A lightweight suspension upright or knuckle for a vehicle including a bearing connection interface arranged coaxial with the rolling bearing and including a first sleeve element and a second sleeve element arranged radially outside the first sleeve element and including a BMC/LFT/DLFT annular body that is sandwiched between a first and second shell elements, which are coupled together in a radially superimposed manner and which are preferably obtained in a semi-cured state as self-supporting elements, to be chemically and mechanically bonded together and with the BMC/LFT/DLFT annular body in a later stage during a step of forming a core (11) to fill either completely or partially an empty space (12) delimited between the first and second shell elements (8,9).