A method for making structural foam parts having continuous aligned fibers includes placing an assemblage of fiber-bundle-based preforms in an injection mold, creating a melt flow of resin and, optionally, short, loose fiber, and adding foaming agent to the melt flow. When the foaming agent/melt flow mixture is introduced into the injection mold, the foaming agent foams. The assemblage is structured and positioned so that fibers therefrom adopt a desired alignment and position in the final part. Structural foam fills the remainder of the volume of the part.

The present invention relates to the use of thermoplastic polymer compositions for impregnating reinforcing materials in the form of fabric or industrial fabrics for the manufacture of composite materials. The field of the invention is that of composite materials as well as molding/consolidation processes and obtained parts. The invention more particularly relates to a method of manufacturing a composite article by injection molding comprising at least the steps of introducing at least one reinforcement fabric into a preheated mold, partial closure of the mold, a temperature rise step of the mold, optionally a step of maintaining the temperature of the mold before injection of a thermoplastic polymer composition, a step of injecting a thermoplastic polymer composition into the mold, a step of mold closure to the final part thickness allowing the flow of the resin through the reinforcing fabric, a cooling step and a recovery step of the obtained composite article.

A method for the design, manufacture, and assembly of modular lattice structures composed of cuboctahedron unit cells.

An injection mold for producing a sprinkler head part and related injection molding methods are described. The sprinkler head part includes a first, second, third and fourth mold portions. The first and second mold portions include first and second shaping elements structured to cooperatively form a body including a substantially cylindrical portion and a substantially planar portion, and two frame arms extending from the substantially planar portion of the body. The third mold portion includes a shaping element structured to form an orifice in the body of the sprinkler head. The fourth mold portion includes a shaping element structured to form a cross member connecting the two frame arms. The injection methods include injecting a composite material in molten form into the mold to form the molded sprinkler head part. The composite material includes thermoplastic polymeric resin and a plurality of reinforcing fibers dispersed in the resin.

A Magnetic Gear Modulator (MGM) of a Concentric Magnetic Gear (CMG) is manufactured by injection molding a modulator cage over angularly spaced apart MGM pole pieces made of a magnetically conducting material. The pole pieces are initially connected by a support ring, or held by a fixture. The modulator cage is preferably a thermally conductive strengthening fiber filled plastic, a carbon fiber plastic, a carbon fiber filled plastic material, a glass material, or a high performance composite plastic molding material. After molding, the outer and/or inner portions of the molding material, and support ring if present, are machined away preferably exposing both inner and outer faces of the pole pieces embedded in the modulator cage. An MGM made using injection molding over a connected support ring and pole pieces reduces cost, and a carbon fiber plastic modulator cage increases strength.

The present invention relates to a tool part comprising a polymer composition. The tool part is suitable to be used in direct contact with water and/or in an environment with relative humidity equal to or higher than 55%. The present invention further relates to a process for the preparation of the tool part. The present invention also relates to a process for the preparation of the tool part. The present invention further relates to the use of the polymer composition for the preparation of the tool part.

The present invention provides a method of producing the composite comprising: a) melt blending the matrix with the fibers to produce a melted composite, b) injecting the melted composite into a mold and allowing the melted composite to solidify and, c) removing at least a portion of the outermost layer of a composite such that the fibers protrude from the surface of the composite. Also provided is composite produced by the methods of the invention comprising soft and hard fibers embedded in a soft rubber-like matrix, wherein the fibers protrude from the composite's surface. In specific embodiments, the composite comprises carbon fibers and poly(p-phenylene-2,6-benzobisoxazole) (PBO) fibers in a thermoplastic polyurethane (TPU) matrix, wherein the fibers protrude from the composite's surface. Slip-resistant product comprising the composite are also provided.

A substrate processing apparatus includes a substrate support unit including a chuck for supporting a substrate, a fluid supply unit that supplies a processing fluid to the substrate, and a recovery unit surrounding the chuck and recovering the supplied processing fluid. The substrate support unit includes an antistatic material in which milled carbon fibers (MCF) are blended into a perfluoroalkoxy alkane (PFA) resin.

A canister for storing and launching a self-propelled projectile comprises: a) an inner layer comprising an aluminum foil; b) a top layer consisting of an injected thermoplastic polymer; and c) optionally, a primer and/or a topcoat.

A hand tool includes an elongate, plate shaped steel core having a top face and a bottom face in parallel planes, a drive head portion formed at one end of the steel core and having a drive head cavity formed therein, a tang portion extending from the drive head portion to the other end of the steel core, a ratchet assembly disposed in the drive head cavity, and a first encapsulation layer covering the tang portion and the drive head portion, but not covering at least a portion of the ratchet assembly. The first encapsulation layer may include a fiber reinforced plastic composite material.