B29C51/002

Method for production of low density polyester foam and articles made thereof utilizing low I.V. polyester feedstock
11111350 · 2021-09-07 · ·

A method for producing low density polyester foam utilizing low I.V. polyester feedstock includes providing a low intrinsic viscosity raw material. The low intrinsic viscosity raw material includes between 25% to 100% of a post consumer polyester and has an intrinsic viscosity of less than 0.8 dl/g. The intrinsic viscosity of the low intrinsic viscosity raw material is increased via a de-condensation reaction configured to support foaming. The intrinsic viscosity of the low intrinsic viscosity raw material is increased to 1.1 dl/g or greater. A starting formulation is created including the low intrinsic viscosity raw material with the increased intrinsic viscosity. The starting formulation is foamed to create the polyester foam. Wherein, the polyester foam produced has a specific gravity of less than 0.65 g/cc.

HEAT-RESISTANT MULTILAYER CONTAINER AND METHOD FOR PRODUCING THE SAME

A multilayer container including: an outermost layer (1) containing a propylene-based polymer A containing homopolypropylene as a main component having a melt flow rate in a range of 2.0 to 10.0 g/10 min; an inner layer (2) containing 50 to 99% by weight of a propylene-based polymer B containing homopolypropylene as a main component having a melt flow rate of not more than 5.0 g/10 min and an isotactic index of not less than 93%, and 1 to 50% by weight of an ethylene-α-olefin copolymer C; and a barrier layer (4) occupying 5 to 20% by weight of the whole container. The ratio (L/D) of container height (L) to diameter (D) is not less than 0.5, and a volume shrinkage based on volume measured before and after heat sterilization at 121° C. for 30 minutes is not more than 5%.

DECORATIVE FILM FOR MOLDING, METHOD FOR PRODUCING SAME, MOLDED ARTICLE, AND MOLDING METHOD
20210269563 · 2021-09-02 ·

Provided are a decorative film for molding including a cholesteric liquid crystal layer on a base material, in which the cholesteric liquid crystal layer is a layer formed by curing a liquid crystal composition which includes, with respect to a total solid content of the liquid crystal composition, 25% by mass or more of a cholesteric liquid crystal compound having one ethylenic unsaturated group or one cyclic ether group; a molded product using the decorative film for molding; and a molding method.

Method for manufacturing a cellulose product, cellulose product forming apparatus and cellulose product
11020883 · 2021-06-01 · ·

A method for manufacturing a cellulose product, comprising the steps: dry forming a cellulose blank in a dry forming unit; arranging the cellulose blank in a forming mould; heating the cellulose blank to a forming temperature in the range of 100° C. to 200° C.; and pressing the cellulose blank in the forming mould with a forming pressure of at least 1 MPa.

Thermoform packaging machine and method of forming-in a film web into cardboard elements

A thermoform packaging machine comprising a forming station. The forming station comprises at least one forming tool lower part, the forming tool lower part may be movable transversely to an operating direction of the thermoform packaging machine. The forming tool lower part may comprise at least one reception unit with one or a plurality of troughs for receiving cardboard elements. At a forming position the forming tool lower parts are in contact with the forming tool upper parts such that the first film web may be formed-in into the forming tool lower parts. Further, the first film web may be formed-in into the cardboard elements during the forming process and, in the case of a skin film, an adhering or an adhesive connection may be established between the skin film and the inner surfaces of the cardboard elements.

SETTING METHOD OF PROTECTIVE COMPONENT AND MANUFACTURING METHOD OF PROTECTIVE COMPONENT

A setting method of a protective component includes a resin supply step of supplying a thermoplastic resin to a flat support surface of a support table, and a protective component forming step of shaping the thermoplastic resin into a sheet shape through pressing and spreading the thermoplastic resin along the support surface while heating and softening the thermoplastic resin to form a protective component of the thermoplastic resin in the sheet shape on the support surface. The setting method includes also a protective component bonding step of bringing a front surface that is one surface of the workpiece into tight contact with one surface of the protective component in the sheet shape and heating the protective component in tight contact to bond the protective component to the workpiece, and a post-bonding cooling step of cooling the protective component heated in the protective component bonding step.

Method for recycling high-density polyethylene (HDPE) material by thermofusion and recycled HDPE products

The present invention relates to a process for recycling waste high density polyethylene (HDPE) materials, which is carried out by thermofusion. Through this recycling process, products having particular qualities are obtained, and laminated products or products in the form of a molded block may be obtained. Said products, in addition to representing a benefit for the environment, exhibit particularities that make them different from virgin raw material products and recycled products, representing a surprising and unexpected technical advantage over those currently available.

RHEOLOGICALLY DEFINED LIGNIN COMPOSITIONS
20210115196 · 2021-04-22 ·

Anthropogenic derivatives of native lignin are disclosed, having specific viscoelastic metrics which selectively facilitate the processing of these lignin derivatives into particular finished products. Such lignin derivatives are characterized by rheological metrics that include minimum storage modulus (G′.sub.min), onset of softening temperature (T.sub.1), and/or cross-over temperature (T.sub.2) from predominately viscous to predominately elastic behaviour.

Light-weighting with dual resins in a multi-layer bottle
11007757 · 2021-05-18 · ·

Molded multilayer polymer compositions and structures are provided, including a body portion having a body wall. The body wall has a first layer comprising a copolymer HDPE, a second layer comprising a homopolymer HDPE, and a third layer comprising a mix of the copolymer HDPE of the first layer and the homopolymer HDPE of the second layer, wherein the third layer is disposed between the first layer and the second layer, and a total weight content of the homopolymer HDPE is at least about 30 wt-% of the body wall. The body wall has an overall wall thickness T, the first thickness is about 10% of the overall wall thickness T, the second thickness is about 20% of the overall wall thickness T, and the third layer has a third thickness of about 70% of the overall wall thickness T.

Methods and apparatus for reconfigurable heated mold

Layers of composite material, such as pre-peg, may be deposited on a reconfigurable polymer mold. An array of actuated pins may deform the polymer mold into a desired 3D shape. The composite material may be inside a cavity formed by the mold and a flexible bag. A vacuum pump may remove air from the cavity, creating a partial vacuum. The partial vacuum may cause the flexible bag to press the composite tightly against the mold, so that the composite conforms to the desired 3D shape. One or more heating elements may be embedded in the mold and may heat the composite to cure the composite. Ball joints may connect the actuated pins to the polymer mold.