B29C71/0009

Methodologies to rapidly cure and coat parts produced by additive manufacturing
11897195 · 2024-02-13 · ·

A process to cure and/or modify the surface of a three dimensional (3D) printed part comprising the steps of immersing a three dimensional (3D) printed part, containing reactive moieties, into a liquid bath at an elevated temperature to effect polymerization of the reactive moieties of the 3D printed part to provide a cured 3D printed part is described. The liquid bath can further contain reactive molecules that can react with the surface of the 3D printed part to provide a coating which alters the surface characteristics of the 3D printed part.

PROJECTION-BEARING BODY MANUFACTURING METHOD AND PROJECTION-BEARING BODY MANUFACTURING DEVICE
20240044369 · 2024-02-08 · ·

A device EA that manufactures a projection-bearing body having a structure in which projections CV are formed on a bearing sheet BS comprises: a material transfer unit 10 that executes a material transfer step of transferring a base material BM containing a plastic material PM; a material support unit 20 that executes a material support step of supporting the base material BM transferred by the material transfer unit 10, by a support member 22 having a support surface 22A in which recesses 22B corresponding to the projections CV are formed; and a press unit 30 that executes a pressing step of pressing the base material BM in a direction toward the support surface 22A to fill the plastic material PM in the recesses 22B and forming the projections CV from the plastic material PM. In the base material BM, the plastic material PM is stacked on one surface of the bearing sheet BS. When transferring the base material BM, the material transfer unit 10 places the base material BM on the support member 22, with the plastic material PM in contact with the support surface 22A.

Method for preparing unsintered polytetrafluoroethylene film and porous film thereof

A method for preparing an unsintered PTFE film capable of being continuously formed and with uniform density distribution and high density. The method for preparing the unsintered PTFE film includes filling a mixture obtained by adding a forming aid to PTFE fine powder in an extrusion forming die, extruding the filled mixture from the extrusion forming die to produce an extrusion forming body, rolling the extrusion forming body with a roll to produce a forming aid-removed film without the forming aid, and pinching the forming aid-removed film into a pinch roll made of a rubber roll formed by coating rubber on a metal shaft core at room temperature and compressing the forming aid-removed film so that thickness of the forming aid-removed film is reduced and density thereof is above 2.0 g/cm.sup.3.

Method of enhancing footwear impression on porous surfaces using potassium ferrocyanide solution for footwear impression enhancement

A method of enhancing a footwear impression formed on a porous surface using a potassium ferrocyanide solution for footwear impression enhancement includes: forming a porous surface sample by leaving footwear impressions into an object having a porous surface; preparing a potassium ferrocyanide solution for footwear impression enhancement; and applying the potassium ferrocyanide solution for footwear impression enhancement to the porous surface sample.

METHOD FOR PRODUCING AN AT LEAST PARTIALLY COATED OBJECT

The invention relates to a method for producing an at least partially coated object, comprising the step of producing the object from a construction material by means of an additive manufacturing method, the construction material comprising a thermoplastic polyurethane material. Following the production of the object, the method comprises the step of at least partially bringing a preparation into contact with the object, the preparation being selected from: an aqueous polyurethane dispersion; an aqueous dispersion of a polymer comprising OH groups, this dispersion also containing a compound comprising NCO groups; an aqueous preparation of a compound containing NCO groups, but not containing any polymers comprising OH groups; or a combination of at least two thereof. The invention also relates to an at least partially coated object that was obtained by a method according to the invention.

IMPROVEMENTS TO ADDITIVE MANUFACTURING

The present invention provides apparatus for post-processing an additively manufactured polymer part, comprising a reservoir (402) for containing a liquid solvent; a processing chamber (408) in controllable fluid communication with the reservoir; and a controller (418) configured to controllably post-process an additively manufactured polymer part located in the processing chamber by the solvent responsive to at least one parameter associated with the part. A method for post-processing an additively manufactured polymer part is also provided.

Systems and Methods for Modifying Mesa Sidewalls
20190377257 · 2019-12-12 · ·

An apparatus, method, or platter for modifying mesa sidewalls of a template by cleaning or coating the mesa sidewalls. In which the template has a pattern area on a first surface of a mesa. Mesa sidewalls surround the first surface of the mesa. The mesa sidewalls are exposed to a gas. The gas modifies the mesa sidewalls. Resistance to the flow of gas towards the pattern area is provided.

Cyclic ester dual cure resins for additive manufacturing
10501572 · 2019-12-10 · ·

Disclosed herein are methods of forming a three-dimensional object having a biodegradable or bioerodible polymer or copolymer. In some embodiments, the methods include providing a dual cure resin with a photoinitiator, monomers and/or prepolymers that are polymerizable by exposure to actinic radiation or light, at least one cyclic ester, a ring-opening polymerization initiator, and a ring-opening polymerization catalyst. Resins useful for carrying out such methods, and products produced from such methods, are also described.

INITIATOR BLENDS AND PHOTOCURABLE COMPOSITIONS CONTAINING SUCH INITIATOR BLENDS USEFUL FOR 3D PRINTING

Photocurable compositions useful in the fabrication of 3D printed articles are formulated to contain a) at least one of a photoinitiator or a photo-releasable base and b) at least one t-amyl peroxide, in addition to at least one photocurable compound.

DEBINDER FOR 3D PRINTED OBJECTS
20190366431 · 2019-12-05 · ·

A debinder provides for debinding printed green parts in an additive manufacturing system. The debinder can include a storage chamber, a process chamber, a distill chamber, a waste chamber, and a condenser. The storage chamber stores a liquid solvent for debinding the green part. The process chamber debinds the green part using a volume of the liquid solvent transferred from the storage chamber. The distill chamber collects a solution drained from the process chamber and produces a solvent vapor from the solution. The condenser condenses the solvent vapor to the liquid solvent and transfer the liquid solvent to the storage chamber. The waste chamber collects a waste component of the solution.