The method according to the present disclosure provides a plastic housing or other plastic component also according to the present disclosure, wherein the plastic contains a flame retardant, preferably red phosphorus. According to the present disclosure, near-surface regions of the plastic housing or of the rest of the component are depleted of phosphorus. This measure, without impairment of the flame retardancy of the phosphorus used as flame retardant, achieves inertization of the plastic surface in that the plastic surface no longer corrosively attacks adjacent metal components and especially electrical or electronic components.

A debinder provides for debinding printed green parts in an additive manufacturing system. The debinder can include a storage chamber, a process chamber, a distill chamber, a waste chamber, and a condenser. The storage chamber stores a liquid solvent for debinding the green part. The process chamber debinds the green part using a volume of the liquid solvent transferred from the storage chamber. The distill chamber collects a solution drained from the process chamber and produces a solvent vapor from the solution. The condenser condenses the solvent vapor to the liquid solvent and transfer the liquid solvent to the storage chamber. The waste chamber collects a waste component of the solution.

Technologies are generally described to increase a surface smoothness of a 3D printed article implementing a water-based treatment using layer by layer (LBL) deposition. An initial 3D printed article having an anionic surface may be treated with a first aqueous solution comprising at least one polycation that may bind to the anionic surface to produce a first treated surface, which may be rinsed with water to remove the first aqueous solution. The first treated surface may be treated with a second aqueous solution comprising at least one anionic microparticle that may bind to the polycation to produce a final 3D printed article having a second treated surface, which may be rinsed with water to remove the second aqueous solution. The bound polycation and anionic microparticle may be present as a single layer in the final 3D printed article that may act as a conformal coating to increase the surface smoothness.

The disclosure provides a method for surface treatment of a composite material part and the prepared part. The method comprises the steps of: (1) providing a surface of a carbon fiber composite material part; (2) preparing a surface protection layer; (3) polishing the carbon fiber reinforced resin-based composite material surface after transparent powder is cured; (4) spraying transparent powder to the carbon fiber reinforced resin-based composite material surface after the transparent powder thereon is cured and curing it; (5) polishing the carbon fiber reinforced resin-based composite material surface after the transparent powder is cured; and (6) spraying a clear lacquer to the carbon fiber reinforced resin-based composite material surface after the transparent powder is cured and curing it.

There are disclosed methods for reforming a polymeric surface of an article formed, for example, by additive process molding, and articles read in accordance with this process. The reforming of the surface results in reduced surface roughness such that the article is similar in surface smoothness to an article made by injection molding.

A system for producing three-dimensional objects forms fluid paths within the support structure to facilitate the removal of the support structure following manufacture of the object. The system includes a first ejector configured to eject a first material towards a platen to form an object, a second ejector configured to eject a second material towards the platen to form support for portions of the object, at least one portion of the support having a body with at least one fluid path that connects at least one opening in the body to at least one other opening in the body, and a fluid source that connects to the at least one fluid path of the support to enable fluid to flow through the at least one fluid path to remove at least an inner portion of the support from the object.

A method of forming a three-dimensional object is carried out by: (a) providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; (b) filling the build region with a polymerizable liquid, the polymerizable liquid including a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from the first component; (c) irradiating the build region with light through the optically transparent member to form a solid polymer scaffold from the first component and also advancing the carrier away from the build surface to form a three-dimensional intermediate having the same shape as, or a shape to be imparted to, the three-dimensional object, and containing the second solidifiable component carried in the scaffold in unsolidified and/or uncured form; and (d) concurrently with or subsequent to the irradiating step, solidifying and/or curing the second solidifiable component in the three-dimensional intermediate to form the three-dimensional object.

The present disclosure is directed to a method of forming a composite component. The method includes laying one or more layers of uncured composite material onto a mandrel. The mandrel which includes a plurality of conductive media dispersed in a thermoplastic material. An electric current is supplied to the mandrel to resistively heat the one or more layers of uncured composite material to a temperature sufficient to cure the one or more layers of uncured composite material to form a cured composite component. The mandrel is removed from the cured composite component.

Various embodiments disclosed relate to melt-stabilized materials including ultra high molecular weight polyethylene (UHMWPE), methods of making the same, and medical implants including the same. In various embodiments, the present invention provides a method of melt-stabilizing a material including UHMWPE. The method includes obtaining or providing a solid material including UHMWPE including a first concentration of free-radicals. The method includes coating at least part of the solid material with a liquid composition including at least one antioxidant, to provide a coated solid material. The method includes heating the coated solid material in an environment including oxygen, the heating being sufficient to melt at least part of the UHMWPE, to provide a heated material. The method also includes solidifying the heated material, to provide a melt-stabilized material including UHMWPE including a second concentration of free-radicals, wherein the second concentration of free-radicals is less than the first concentration of free-radicals.

In a coating method example, a coating is formed on a part precursor by blasting the part precursor with a blast medium. The blast medium includes blasting beads and a coating agent. The part precursor is formed from a polymeric build material, and a hardness of the blasting beads is greater than a hardness of the polymeric build material.