B29C2793/0081

Method For Manufacturing A Grille For A Thrust Reverser

The invention proposes a method for manufacturing a grille for a cascade type thrust reverser, of a jet engine, said method including the following steps: a) manufacturing a first component comprising long fibres, pre-impregnated by a thermoplastic or thermosetting resin; b) manufacturing, together with step a), a series of second components each including discontinuous fibres, pre-impregnated by a thermoplastic or thermosetting resin, step b) being carried out such that the second components are, on the one hand, arranged to transversally with respect to a longitudinal direction of the first component on at least one side of the first component and, on the other hand, spaced from one another according to this longitudinal direction, so as to form a comb-shaped structure, wherein the second components are consolidated to the first component.

METHOD FOR MANUFACTURING A COMPOSITE MATERIAL PART HAVING A CELLULAR STRUCTURE AND CORRESPONDING PART
20230364868 · 2023-11-16 · ·

A method for manufacturing a composite material part having a cellular structure that includes at least one cell delimited by walls. The method includes supplying at least a first core, providing a web of a first fibrous reinforcement comprising a plurality of long discontinuous fibers randomly distributed in a plane, and producing at least one strip of the first fibrous reinforcement. The method further includes producing a second fibrous reinforcement in the shape of a sock, inserting the first core into the sock, draping the strip around the sock containing the first core, placing the sock containing the first core and the wrapped strip in a mold, and thermocompression.

MOLDED BODY AND METHOD FOR MANUFACTURING SAME

The present invention addressed the problem of providing a molded body which has a high performance of reducing energy caused by the application of a load, and which is obtained from a fiber-reinforced resin containing reinforcing fibers arranged while aligned in one direction. To solve the problem, the present invention relates to a molded body, including a reinforced layer formed by layering fiber-reinforced resin layers containing a plurality of reinforcing fibers arranged while aligned in one direction and a matrix resin impregnated with the reinforcing fibers. In the molded body, the reinforced layer has a plurality of alignment shifted layers, which are fiber-reinforced resin layers in which the shift angle, i.e., the angle formed by the reinforcing fibers with respect to the longitudinal direction of the reinforced layer, is 25° to 65° or −65° to −25°.

Composite material shell and manufacturing method for the same
11807032 · 2023-11-07 · ·

A composite material shell having a base plate made of thermoplastic resin and reinforcing fibers and multiple decorative pieces. Each of the multiple decorative pieces is made of a composite material containing thermoplastic resin and reinforcing fibers. An area of each of the multiple decorative pieces is smaller than an area of the base plate, wherein the multiple decorative pieces are non-directionally arranged, are overlapped, and are welded on the base plate whereby the composite material shell provides unique reflection and depth variations of visual effect.

METHOD OF JOINING PIPES AND APPARATUS FOR FACILITATING THE SAME
20220260192 · 2022-08-18 ·

An apparatus and method for joining pipes includes a plate for melting mating surfaces of the pipes to be joined. Additionally, the apparatus utilizes a vacuum in order to push the first and second pipes together in lieu of hand or mechanical pressure which may be inconsistent. Additionally, the vacuum allows the pipes to be joined to settle on each other in order to create a pressure about a periphery of the end of the pipe being joined to the other pipe. The consistent pressure creates a very strong joint between the first and second pipes.

Apparatus for fiber reinforced additive manufacturing
11420382 · 2022-08-23 · ·

Methods for additive manufacturing using a three-dimensional printer including at least one linear feed mechanism and a print head positioned proximate a build platen are disclosed. The methods include a step of providing and/or feeding an unmelted fiber reinforced composite filament at a feed rate by the at least one linear feed mechanism. The methods include heating the filament to a temperature at which a matrix material therein flows within at least one rounded outlet of the print head. The methods include moving the print head and the build platen relative to one another at a printing rate. The methods include applying a spreading force to the filament between the at least one rounded outlet of the print head and the build platen. The methods include a step of controlling a differential in the feed rate and printing rate using the at least one linear feed mechanism so that the feed rate and the printing rate are substantially the same.

Method for forming a composite article
11440273 · 2022-09-13 · ·

A method of forming a composite article involves the steps of: providing a formed article, the formed article comprising a plurality of non-crimp fibre fabrics with each non-crimp fibre fabric comprising at least two dry-fibre layers; stabilising the plurality of non-crimp fibre fabrics; machining a surface of the formed article having exposed ply terminations to provide a smooth blended surface with chamfered plydrops; positioning the machined formed article in a second mould; infiltrating the second mould with a polymer matrix resin; and curing the machined formed article to form the composite article.

Apparatus and method for applying cover sheets to ends, preformed into cross bottoms, of tube portions

A device and a method for applying cover sheets to cross-bottoms of tubular sections made of a plastic material. The device includes conveyor devices for transporting the tubular sections and for depositing the cover sheets on the cross-bottoms in a deposit area. The device includes a hot gas device with a gas heater and a nozzle connected to the gas heater and oriented toward the deposit area for the cover sheets so when gas is supplied to the gas heater, the gas flows along a flow path from the gas supply through the gas heater and the nozzle into the deposit area. The hot gas device has a hot gas reservoir with an internal volume for the temporary storage of hot gas, the flow path running through the hot gas reservoir. A gas mass flow ({dot over (m)}1, {dot over (m)}2, {dot over (m)}ges) of gas supplied to the gas heater is adjustable by a control.

Apparatus for manufacturing a container
11420400 · 2022-08-23 · ·

An apparatus for manufacturing a container that includes a side wall (5) in the form of a tube and a base (7) at one end of the tube. The apparatus includes a tube forming unit (15) for progressively folding a length of a sheet (19) of a side wall material into an elongate tube shape (21) having a forward end (23) for receiving a base (7) of the container and welding together lengthwise extending sides of the sheet to form the tube. The apparatus also includes a base attachment unit (17) for positioning a base of the container on the forward end of the tube.

METHOD FOR PRODUCING A DECORATIVE PART FOR A VEHICLE INTERIOR
20220258392 · 2022-08-18 ·

A method for producing a vehicle interior decorative part comprises providing a substrate film, forming a composite layer by applying a decorative ply to a first side of the substrate film, micro-perforating the decorative ply in one or more regions, inserting the composite layer made of substrate film and micro-perforated decorative ply into a cavity of an injection mold wherein, when plastics material is injected into the cavity, the decorative ply of the composite layer is back-injected and a second side of the substrate film opposite the first side is pressed against a wall of the cavity, closing the cavity and injecting plastics material into the cavity to form the decorative part substrate, the decorative ply being back-injected and the decorative ply being applied to a surface of the substrate facing the decorative ply during substrate formation in the cavity, and opening the cavity and removing the decorative part.