An ultrasonic welding method for joining a first thermoplastic part and a second thermoplastic part without causing visible read-through on an exposed surface of the second part. The method includes arranging the first part on an inner surface of the second part. The inner surface is opposite the exposed surface. The first part has an interface portion contacting the inner surface. The method includes causing a horn of an ultrasonic welding stack to be pressed against the first part by applying ultrasonic energy oscillating at a frequency in a range of 45-70 kHz through the horn, to thereby join the first part and the second part together. The horn has at least one protruding distal portion configured to penetrate through the first part as the ultrasonic energy is imparted through the horn. The distal portion has a length longer than a thickness of the first part. A collapse distance of a weld formed at the interface portion is less than the thickness of the first part, to avoid read-through effects on the exposed surface of the second part.

A sonic label welding device for welding multiple labels together using ultrasonic welding is disclosed. The sonic label welding device comprises a digital controls main menu screen which includes touch screen buttons that are utilized to go to specific screens to program the device to perform in a certain manner. For example, a user can press the cut to length button if wanting to cut a label to a specific length, or the label weld count button to specify the number of labels being sonically welded. Further, the sonic label welding device comprises a head for allowing multiple labels to be assembled under pressure and an anvil for directing the high frequency vibrations. A method of manufacturing a multi-layer care label is also disclosed.

Induction Weldable Pipe Connectors (IWPCs) (400) for electromagnetic induction welding with at least one plastic pipe (30). IWPCs (400) include a tubular induction weldable mounting (401) having an opposite pair of induction weldable sockets (404A, 404B), a tubular cover (406) externally mounted on the induction weldable mounting (401), and a tubular pipe tang (407) internally disposed in one induction weldable socket (404A, 404B) for destining an induction weldable socket (404A, 404B) as an induction weldable pipe socket (408A, 408B) for forced sliding insertion of a pipe end (31) thereinto. The cover (406) includes an opposite pair of thermally insulated induction weldable socket mouth rims (426A, 426B) for entrapping melted solder lining (412) inside the induction weldable mounting (401) during an electromagnetic induction welding operation, thereby ensuring improved welding.

Process for producing a molded article, comprising a long fiber thermoplastic composite sheet (1) and a short fiber filled thermoplastic (2,3) component, preferably injected over the surface of the composite sheet, that are thermoformed.

A system includes a film processing module, a processor, and memory. The processor and memory are in communication with the film processing module. The processor is configured to dynamically coordinate movement of the film processing module relative to a moving web of film and to perform a function on the web of film with the film processing module.

Blow molded articles having a predetermined feature incorporated into the wall provided by variations in the thickness of the wall of the article corresponding to a predetermined pattern etched into the perform from which the article was formed. Also, etched performs for making blow molded articles and methods for making such performs and articles.

Method for making blow molded articles having a predetermined feature incorporated into the wall provided by variations in the thickness of the wall of the article corresponding to a predetermined pattern etched into the preform from which the article was formed.

Blow molded articles having a predetermined feature incorporated into the wall provided by variations in the thickness of the wall of the article corresponding to a predetermined pattern etched into the preform from which the article was formed. Also, etched preforms for making blow molded articles and methods for making such preforms and articles.

Method of making a blow molded article from a preform including: a) providing a preform of a thermoplastic material having a plurality of effect structures each having an effect surface having a normal with an orientation, the preform having a body with one or more walls and an opening, wherein at least a portion of the one or more walls of the preform has a three-dimensional pattern of cavities and/or protrusions thereon; and b) blow molding the preform to form a blow molded article, wherein the step of blow molding the preform changes the orientation of the normal of at least some of the effect surfaces of the effect structures to create a visual effect in at least one wall of the blow molded article.

Article having a visual effect created by selectively varying the orientation of effect structures, such as effect pigments, within the walls of the article.