B29D99/0078

METHODS FOR MANUFACTURING BULKED CONTINUOUS CARPET FILAMENT
20220305694 · 2022-09-29 · ·

A method of manufacturing bulked continuous carpet filament from recycled polymer. In various embodiments, the method includes: (1) reducing recycled polymer material into polymer flakes; (2) cleansing the polymer flakes; (3) melting the flakes into a polymer melt; (4) removing water and contaminants from the polymer melt by dividing the polymer melt into a plurality of polymer streams and exposing those streams to pressures below 5 millibars; (5) recombining the streams; and (6) using the resulting purified polymer to produce bulked continuous carpet filament.

Process for preparing aramid copolymer yarn having low residual sulfur

The present invention concerns methods for producing a yarn comprising the steps of: (a) producing a plurality of dope filaments by spinning a polymer solution in sulfuric acid through a multi-hole spinneret, the polymer comprising imidazole groups; (b) coagulating the plurality of dope filaments into an as-spun yarn; (c) contacting the yarn with an aqueous base having a pKa less than or equal to 11; and (d) rinsing the yarn.

Systems and methods of supplying materials to a rotating fiber producing device
09731466 · 2017-08-15 · ·

Described herein are apparatuses and methods of creating fibers, such as microfibers and nanofibers. The methods discussed herein employ centrifugal forces to transform material into fibers. Apparatuses that may be used to create fibers are also described. Use of material transfer conduits allows the continuous production of fibers without the need to stop the process to refill the fiber producing device.

Method of manufacturing an object
09770876 · 2017-09-26 · ·

In a method of manufacturing an object, a filament is fed to an extrusion head. The filament has a semi-crystalline polymeric reinforcement portion and a polymeric matrix portion. The temperature of the filament is raised in the extrusion head above the melting point of the matrix portion but below the melting point of the reinforcement portion so that the matrix portion of the filament melts within the extrusion head, thereby forming a partially molten filament within the extrusion head. The reinforcement portion of the partially molten filament remains in a semi-crystalline state as it is extruded from the extrusion head. Relative movement is generated between the extrusion head and the substrate as the partially molten filament is extruded onto the substrate in order to form an extruded line on the substrate. The matrix portion of the extruded line solidifies after the extruded line has been formed on the substrate.

AN IMPROVED STRING FOR A MUSICAL INSTRUMENT

The invention relates to a string (1) for a stringed, bowed musical instrument, for example a bowed musical instrument like violin, viola or cello. The string has a first, load bearing core (10) and a winding strand (100) wound around the first core in helical windings. A damping agent (40) suitable for vibration damping is arranged in a profiled recess (150) in the winding strand. The recess is functioning as a reservoir between the first core and the winding strand. The reservoir is containing and/or retaining the damping agent so as to, at least, reduce dissipation of the damping agent through a gap between the adjacent helical windings of the winding strand. The invention results in a longer lifetime with optimum acoustic properties of the string.

String for a musical instrument

The invention relates to a string (1) for a stringed, bowed musical instrument, for example a bowed musical instrument like violin, viola or cello. The string has a first, load bearing core (10) and a winding strand (100) wound around the first core in helical windings. A damping agent (40) suitable for vibration damping is arranged in a profiled recess (150) in the winding strand. The recess is functioning as a reservoir between the first core and the winding strand. The reservoir is containing and/or retaining the damping agent so as to, at least, reduce dissipation of the damping agent through a gap between the adjacent helical windings of the winding strand. The invention results in a longer lifetime with optimum acoustic properties of the string.

Systems and methods for manufacturing bulked continuous filament from colored recycled PET
11351747 · 2022-06-07 · ·

Methods of manufacturing bulked continuous carpet filament which, in various embodiments, comprise: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) adding one or more color concentrates to the flakes; (E) passing the group of flakes through an MRS extruder (400) while maintaining the pressure within the MRS portion (420) of the MRS extruder (400) below about 25 millibars; (F) passing the resulting polymer melt through at least one filter (450) having a micron rating of less than about 50 microns; and (G) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

LONGITUDINALLY NON-UNIFORM PREFORM AND METHOD OF MAKING THE SAME

There is provided herein a preform for drawing fibres therefrom, the preform formed of east first material and having a non-uniform structure in the longitudinal direction and a method of forming the same.

FILAMENT MADE FROM CUTTING MEMBRANE MATERIAL AND BEING THINNED TO IMPROVE PHYSICAL PROPERTIES AND MANUFACTURING METHOD THEREOF
20220161528 · 2022-05-26 ·

The invention provides a filament, which is a fine filament cut and formed from a thermoplastic membrane material, and is made by thermal stretching and thermal shaping. Through the invention, the filament formed by cutting can have excellent physical properties including: high strength, high elastic recovery rate, low stretch elasticity, low elongation rate, improved environmental tolerance, and increased service life, so that the filament formed by cutting has a wider application range and can be directly used in textiles. The invention is capable of producing filaments thinner than those obtained by cutting method alone. In addition, when a surface of the filament is coated with a functional coating layer, the filament of the invention will not lose the function of the coating layer.

Expanded nanofiber structures comprising electrospun nanofibers and a plurality of holes and methods of making and use thereof

Expanded, nanofiber structures comprising electrospun nanofibers, a plurality of holes, and, optionally, cells are provided. Methods of making the nanofiber structures as well as methods of use thereof, particularly for wound healing, are also provided.