B29K2081/06

LIGHT-WEIGHT SANDWICH STRUCTURE WITH FLAME-RETARDANT PROPERTY AND METHOD OF MAKING THE SAME

A lightweight, flame-retardant, multilayered composite structure having at least the following components: a thermoplastic foam core having two opposing surfaces; a thermoplastic adhesive film on at least one of the opposing surfaces of the foam core, one or more composite layer(s) on each adhesive film. The composite layer(s) is/are composed of reinforcement fibers embedded in a thermoplastic polymer or thermoset resin matrix. Adhesive bonding is effectuated by the interleaving thermoplastic adhesive film interposed between the thermoplastic foam core and the adjacent composite layer. The thermoplastic adhesive film is formed of a thermoplastic polymer composition having a T.sub.g of at least 20° C. lower than the T.sub.g of the foam core material.

FIBER-REINFORCED RESIN SUBSTRATE, INTEGRATED MOLDED ARTICLE, AND METHOD FOR MANUFACTURING FIBER-REINFORCED RESIN SUBSTRATE

A fiber-reinforced plastic substrate is described in which a plurality of resins having different properties are firmly compounded and that includes components [A], [B], and [C]: [A] reinforcing fibers; [B] thermoplastic resin (b); and [C] thermoplastic resin (c),
wherein the component [A] is arranged in one direction, in the fiber-reinforced plastic substrate, a resin area including the component [B] and a resin area including the component [C] are present, the resin area including the component [B] is present on a surface of one side of the fiber-reinforced plastic substrate, and a distance Ra.sub.(bc) between Hansen solubility parameters of the component [B] and the component [C] satisfies formula (1):


Ra.sub.(bc)={4(δDB−δDC).sup.2+(δPB−δPC).sup.2+(δHB−δHC).sup.2}.sup.1/2≥8

wherein Ra.sub.(bc), δDB, δDC, δPB, δPC, δHB and δHC are as defined.

RESIN COMPOSITION, FILM, COMPOSITE MATERIAL, MOVING BODY, AND THREE-DIMENSIONAL PRINTING MATERIAL
20220220303 · 2022-07-14 · ·

A resin composition with high heat resistance, melt formability, and secondary processability is provided. A resin composition containing: a poly(aryl ether ketone) resin (A); and a poly(ether imide sulfone) resin (B), wherein the poly(aryl ether ketone) resin (A) and the poly(ether imide sulfone) resin (B) are compatibly mixed. The poly(aryl ether ketone) resin (A) is preferably a poly(ether ketone ketone) resin with a repeating unit (a-1) represented by the following formula (1A) and a repeating unit (a-2) represented by the following formula (2A), and the resin composition has one glass transition temperature.

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MOLDED COLLECTION BASKET
20220242606 · 2022-08-04 ·

A basket assembly is provided. The basket assembly includes a molded basket body having opposed side walls with minimal draft angles. The basket body defines a front opening for receiving fluid and items, an interior area of receiving and holding the items, and a plurality of perforations for allowing the fluid to escape the interior area while retaining the items within the interior area. The perforations are placed, oriented, sized, and configured to maximize fluid flow and item retention while the basket assembly is positioned in flowing fluid of a washing machine wash tank. Support pins retain the basket assembly at the top of the wash tank and handles extending therebetween facilitate removal of the basket assembly from the wash tank.

Flexible pipe and coupling therefor

Construction of a sealed connection between an elastomeric or synthetic polymer flexible pipe or hose and a metallic coupling member. The coupling member surrounds an armor layer at a free end of the flexible pipe or hose. A sealing area is defined by a recessed portion of the pipe coupling into which a sealing material is introduced. An inner liner layer of the flexible pipe or hose may extend into the sealing area where it is bonded to the sealing material. The sealing material and the inner liner layer may each be comprised of a semi-crystalline thermoplastic material. Furthermore, a reinforcement material may be provided in the inner liner layer.

Flexible pipe and coupling therefor

Construction of a sealed connection between an elastomeric or synthetic polymer flexible pipe or hose and a metallic coupling member. The coupling member surrounds an armor layer at a free end of the flexible pipe or hose. A sealing area is defined by a recessed portion of the pipe coupling into which a sealing material is introduced. An inner liner layer of the flexible pipe or hose may extend into the sealing area where it is bonded to the sealing material. The sealing material and the inner liner layer may each be comprised of a semi-crystalline thermoplastic material. Furthermore, a reinforcement material may be provided in the inner liner layer.

PREFORM EXTENDED FINISH FOR PROCESSING LIGHT WEIGHT ECOLOGICALLY BENEFICIAL BOTTLES
20220097895 · 2022-03-31 ·

Disclosed are preforms which incorporate improvements in the region of the neck and upper segment of the body to allow the production of lightweight containers, such as bottles suitable for containing water or other beverages. In accordance with certain embodiments, the improvements include a thinner neck finish area than conventional bottles, where the thinner area is extended into the upper segment of the body portion below the support ring. Reducing the thickness in these areas of the bottle allows for less resin to be used in forming the preform and bottle.

CO-CASTING ULTRAFILTRATION MEMBRANES WITH DISORDERED BLOCK POLYMER SELECTIVE LAYERS
20220062827 · 2022-03-03 ·

Forming a dual layer filtration membrane includes disposing a first solution with a homopolymer and a first solvent on a substrate to yield a homopolymer layer on the substrate; disposing a second solution with a block polymer and a second solvent on the homopolymer layer to yield a dual layer liquid film having a block polymer layer on the homopolymer layer; disordering the block polymer layer to yield a disordered block polymer layer; vitrifying the disordered block polymer of the disordered block polymer layer and inducing phase separation and vitrification of the homopolymer of the homopolymer layer; and creating pores in the disordered block polymer layer to yield the dual layer filtration membrane having a porous disordered block polymer layer.

Process for the production of expanded material based on sulfone polymers

A process for the production of expanded material based on sulfone polymers includes an extrusion step in an extruder of virgin sulfone polymer with the injection of at least one expanding agent and in the presence of at least one nucleating agent, and a recycling step of part of the expanded material, which provides a recycled product used as raw material fed to the extruder in combination with the virgin sulfone polymer.

Method of printing parts with a high-performance consumable materials with electrophotography based additive manufacturing system

A method for printing a three-dimensional part with an electrophotography-based additive manufacturing system having an electrophotography engine, a transfer medium, and a layer transfusion assembly includes providing a part material to the electrophotography-based additive manufacturing system, the part material compositionally comprising a charge control agent, and a thermoplastic material having a heat deflection temperature greater than about 150° C., and has a powder form. The method includes triboelectrically charging the part material to a Q/M ratio having a negative charge or a positive charge, and a magnitude ranging from about 5 micro-Coulombs/gram to about 50 micro-Coulombs/gram and developing layers of the three-dimensional part from the charged part material with the electrophotography engine. The method includes electrostatically attracting the developed layers from the electrophotography engine to the transfer medium and moving the attracted layers to the layer transfusion assembly with the transfer medium, wherein the layer transfusion assembly comprises a nip roller. The method includes transfusing the moved layers to previously-printed layers of the three-dimensional part with by moving the attracted layers about a nip of a nip roller using heat and pressure over time.