The subject invention provides compositions, systems, and methods for additive manufacturing (AM), including three dimensional printing (3DP) using Digital Light Processing (DLP), of Lunar regolith and Lunar regolith simulants including Greenland Anorthosite Lunar Regolith (GALR) with a photocurable thermosetting polymer. Certain embodiments provide a high solid content of regolith, for example, about 60 wt. % GALR; together with a lower content of additives, for example, about 40 wt. % of a photocurable thermosetting polymer. Embodiments of the provided recipe and processing method can produce parts with low shrinkage, high strength, and favorable thermal properties. Parts have been produced with less than about 6% shrinkage in multiple directions of measurement.

An injection molding system includes a first unit that has a first injection molding machine configured to inject a first molding material into a first cavity partitioned by a first fixed mold and a movable mold, a second unit that includes a second injection molding machine configured to inject a second molding material into a second cavity partitioned by a second fixed mold and the movable mold, and a movement mechanism configured to, after the first molding material is injected into the first cavity, move the movable mold filled with the first molding material from the first injection molding machine to the second injection molding machine.

A method is disclosed for 3D printing thermally curable polymeric inks and their composites for scaffolds or devices. In this method, an extrusion based direct ink writing printing technology was used. The method includes an in-situ curing process and print layer height adjustment steps after each print layer to compensate for shrinkage during a thermal treatment step.

A system for additive metal manufacturing, including a deposition mechanism, a translation mechanism mounting the deposition mechanism to the working volume, and a stage. A method for additive metal manufacturing including: selectively depositing a material carrier within the working volume; removing an additive from the material carrier; and treating the resultant material.

In a method of manufacturing a magnet embedded core (1), creation of unnecessary resin from the resin for fixedly securing the magnet is prevented. The method includes a resin charging step of charging resin material (33) in solid form into the magnet insertion hole; a melting step of melting the resin material (33) in the magnet insertion hole, and a pressurization step of pressurizing an interior of the magnet insertion hole (3). The melting step includes melting the resin material (33) at least partly by preheating and inserting the magnet (4) into the magnet insertion hole (3).

A system and method for making an anti-scatter grid device is provided. The method may include providing a mold including one or more orientation structures arranged in first positions. The method may also include placing a plurality of plates including a first material into at least one of the orientation structures, and injecting a second material into a first cavity in the mold formed by the plurality of plates and the orientation structures. The method may further include separating the plurality of plates and the hardened second material from the mold to generate a first module.

An injection molding apparatus includes: a first upstream mold formed with a first gate opening into which a first molding material flows; a second upstream mold formed with a second gate opening into which a second molding material flows; a first injection unit configured to inject the first molding material; a second injection unit configured to inject the second molding material; and a downstream mold configured to be clamped to each of the first upstream mold and the second upstream mold. The first injection unit includes a plasticizing mechanism that plasticizes at least a part of a thermoplastic material containing a thermoplastic resin to generate the first molding material. The second injection unit includes a mechanism that mixes a resin and a curing agent to generate the second molding material that is a thermosetting mixture.

A fiber-reinforced resin molding material molded product includes a fiber-reinforced resin molding material prepared by impregnating chopped fiber bundles obtained by cutting a reinforcing fiber bundle with a matrix resin, wherein in a region excluding 30 mm from an edge of the molded product, when an arbitrary rectangular region having an area of 40 mm.sup.2 or more and defined by a thickness of the molded product and a width in a direction perpendicular to a thickness direction of the molded product is set in a cross section in an arbitrary thickness direction of the molded product, with respect to a bundle thickness of the chopped fiber bundles present in the set rectangular region.

A method of fabricating a polishing layer of a polishing pad includes determining a desired distribution of particles to be embedded within a polymer matrix of the polishing layer. A plurality of layers of the polymer matrix is successively deposited with a 3D printer, each layer of the plurality of layers of polymer matrix being deposited by ejecting a polymer matrix precursor from a nozzle. A plurality of layers of the particles is successively deposited according to the desired distribution with the 3D printer. The polymer matrix precursor is solidified into a polymer matrix having the particles embedded in the desired distribution.

A system for additive metal manufacturing, including a deposition mechanism, a translation mechanism mounting the deposition mechanism to the working volume, and a stage. A method for additive metal manufacturing including: selectively depositing a material carrier within the working volume; removing an additive from the material carrier; and treating the resultant material.