A process for forming a moldable, uncured nonwoven composite containing forming a structural nonwoven layer, at least partially impregnating the structural nonwoven layer with an uncured, water-based thermosetting resin having a cure temperature of at least about 160° C., and at least partially drying the uncured, wet nonwoven composite such that the temperature at the inner plane is less than about 130° C. forming an moldable, uncured composite. The structural nonwoven layer contains a plurality of bi-component binder fibers and a plurality of reinforcing fibers, the bi-component fibers containing a core and a sheath. The core contains a polymer having a melting temperature of at least about 180° C. and the sheath contains a polymer having a melting temperature less than about 180 ° C. A process for forming a molded, cured composite containing forming a structural nonwoven layer and a molded cured nonwoven composite are also disclosed.

A three-dimensional object comprises stacked substrate layers infiltrated by a hardened material. Each substrate layer is a sheet-like structure that comprises fibers held together by a sodium silicate binder. The substrate layer material may be non-woven or woven. The substrate layer may be a non-woven fiber veil bound by a sodium silicate binder. The fibers may optionally include carbon fibers, ceramic fibers, polymer fibers, glass fibers, metal fibers, or a combination thereof.

A method of placing a fastener plate on a structure made of composite material, the structure being obtained by a technique of injecting resin under a vacuum, the technique including placing a fiber preform in a closed mold, injecting a thermosetting resin into the mold, and polymerizing the resin prior to cooling. The method includes mounting a metal fastener plate against a wall of the mold before putting the fiber preform into place, the fastener plate coming into contact with one of faces of the fiber preform while the fiber preform is being put into place in the mold, and the resin becoming deposited between the fastener plate and the fiber preform while the resin is being injected into the mold. The method may be used in particular for fastening equipment on a composite material fan casing of a gas turbine for an aeroengine.

A flat metallic structure having a multiplicity of openings and having a width between 6 and 1000 mm. The metallic structure is treated with a metallic impregnating material whose melting point is lower than that of the flat metallic structure, and wherein the conductivity of the metal before the impregnation is at least 15 S/m. A use of such a structure as lightning protection for fiber composite components, as well as fiber composite components having such a structure, and a method for the production of such fiber composite components.

A macromolecule forming mold, which is integrally formed by a polymer body. Multiple communicated runners are formed inside the polymer body; a material injection port is penetrated in the surface of the polymer body, and the material injection port is communicated with the runners, so that a thermosetting castable fills the runners by means of the material injection port and is cured and molded, and the polymer body is damaged to take out a thermosetting elastomer. A thermosetting elastomer and a manufacturing method therefor. The thermosetting elastomer has the characteristics such as excellent physical properties and lightweight properties.

A manufacturing procedure for ceiling trims for vehicles, the structure of which comprises at least one first coating sheet and at least one second coating sheet that extend along one of the sides of the first sheet, joined via a layer of heat-stable polyurethane adhesive, comprising a step of applying a gas-phase catalyst on such sheets through a thermoforming mould that starts before the mould is completely closed and ends before the mould is completely opened. As a result of said application of a gas-phase catalyst we prevent the use of demoulding agents to facilitate extraction of the ceiling trim formed inside the mould.

A process for fabricating a partially polymerized prepreg material. Fibers are impregnated with thermosetting resin. The resin is partially polymerized to a degree of polymerization between 10% and 60%. The thermosetting composite parts are produced by drape forming of the prepreg material. The material laid-up in the form of tapes and heated at a temperature above the glass transition temperature of the prepreg state. The laid-up material is pressed and cooled to return the laid-up material to a temperature below the glass transition temperature of the prepreg state in question.

The invention relates to a process for determining the susceptibility to nosocomical infections in a patient, comprising the measurement of the expression of sCD127 in a biological sample.

A process for the production of manufactured articles in composite material comprises at least one supply phase of a plurality of layers and at least one coupling phase of the layers. The coupling phase comprises at least one step of arrangement of the layers overlapped onto each other to create at least one stratified body. The coupling phase comprises at least one step of positioning the stratified body inside a mould. The coupling phase comprises at least one firing step of the layers positioned inside the mould. The supply phase comprises at least one supply step of at least one basic layer and at least one supply step of at least one reinforcement layer.

Molding methods and molds for making a synthetic resin molded product include disposing a curable liquid resin mixture in a recess of a female mold. The curable liquid resin mixture is then simultaneously agitated and degassed by a mixer while under a partial vacuum. More specifically, at least the female mold is orbited around an orbital axis while being rotated about a rotational axis that is eccentric to the orbital axis. After being thoroughly mixed and degassed, the liquid mixture is then cured in the mold unit.