Systems and methods for volumetrically fabricating 3D objects. The system includes at least a controller operably connected to a build volume and one or more energy sources. The build volume defines a volumetric buildable size of the object to be fabricated and includes media for fabricating the object therein. The energy source(s) is configured to emit at least a first and second energy beam therefrom. The controller is configured to direct the first and second emitted energy beams towards an intersecting point in the build volume to begin fabricating the media therein. The energy from each of the first and second beams is not sufficient to fabricate the object out of the media. The object is fabricated once multiple beams intersect, as collectively, the energy of the intersecting beams is sufficient to fabricate the object.

A molding method produces a molded part from a polymer starting material in a molding machine, in particular an injection-molding machine. In the method, the polymer starting material is plasticized and/or fused, and at least one monomer in the gaseous state is supplied to the polymer starting material.

A microbubble creating method using a forming machine for creating microbubbles by: installed a microbubble generating member in a mold, feed screw or barrel for enabling a perforated tip of the microbubble generating member to be surrounded by the applied fluid polymer so that when a high pressure high temperature gas is delivered through the perforated tip of the microbubble generating member, microbubbles are created with well mixed with the fluid polymer, and the expected foamed polymer product is thus obtained after cooling.

A microbubble creating method using a forming machine for creating microbubbles by: installed a microbubble generating member in a mold, feed screw or barrel for enabling a perforated tip of the microbubble generating member to be surrounded by the applied fluid polymer so that when a high pressure high temperature gas is delivered through the perforated tip of the microbubble generating member, microbubbles are created with well mixed with the fluid polymer, and the expected foamed polymer product is thus obtained after cooling.

A microbubble creating method using a forming machine for creating microbubbles by: installed a microbubble generating member in a mold, feed screw or barrel for enabling a perforated tip of the microbubble generating member to be surrounded by the applied fluid polymer so that when a high pressure high temperature gas is delivered through the perforated tip of the microbubble generating member, microbubbles are created with well mixed with the fluid polymer, and the expected foamed polymer product is thus obtained after cooling.

A microbubble creating method using a forming machine for creating microbubbles by: installed a microbubble generating member in a mold, feed screw or barrel for enabling a perforated tip of the microbubble generating member to be surrounded by the applied fluid polymer so that when a high pressure high temperature gas is delivered through the perforated tip of the microbubble generating member, microbubbles are created with well mixed with the fluid polymer, and the expected foamed polymer product is thus obtained after cooling.

A microbubble creating method using a forming machine for creating microbubbles by: installed a microbubble generating member in a mold, feed screw or barrel for enabling a perforated tip of the microbubble generating member to be surrounded by the applied fluid polymer so that when a high pressure high temperature gas is delivered through the perforated tip of the microbubble generating member, microbubbles are created with well mixed with the fluid polymer, and the expected foamed polymer product is thus obtained after cooling.

Systems and methods for volumetrically fabricating 3D objects. The system includes at least a controller operably connected to a build volume and one or more energy sources. The build volume defines a volumetric buildable size of the object to be fabricated and includes media for fabricating the object therein. The energy source(s) is configured to emit at least a first and second energy beam therefrom. The controller is configured to direct the first and second emitted energy beams towards an intersecting point in the build volume to begin fabricating the media therein. The energy from each of the first and second beams is not sufficient to fabricate the object out of the media. The object is fabricated once multiple beams intersect, as collectively, the energy of the intersecting beams is sufficient to fabricate the object.

A microbubble creating method using a forming machine for creating microbubbles by: installed a microbubble generating member in a mold, feed screw or barrel for enabling a perforated tip of the microbubble generating member to be surrounded by the applied fluid polymer so that when a high pressure high temperature gas is delivered through the perforated tip of the microbubble generating member, microbubbles are created with well mixed with the fluid polymer, and the expected foamed polymer product is thus obtained after cooling.

A seat incorporating insert(s) intermediate its upper and lower surfaces. A seat insert for the support of the users buttocks conforms to the user's body, has rebound properties, and areas adapted to underlie the perineum and/or ischiums of a user softer than the rest of the seat insert. Alternatively, a perineal insert and/or ischium inserts may be used without the seat insert described. Finally, a heatable insert can be used in conjunction with or in the absence of said seat inserts to provide heat for the comfort of a seat user. In all cases, the aforesaid inserts are preferably completely encapsulated and enclosed by the foam materials making up the seat, which can be accomplished by molding the seat around the insert(s), creating a seat with various internal density zones, adjustable heat, and enhanced abilities to conform to the user's body, while limiting pressure on perineum and/or ischiums.