A bonded composite joint includes a first carbon fiber-reinforced polymer (CFRP) panel; a second CFRP panel; a corrugated structure placed between the first and second CFRP panels; and an adhesive placed between the first and second CFRP panels and in contact with the corrugated structure. The corrugated structure has a shape defined by a given wavelength λ.

A foamable cross-linkable thermoplastic material comprises a matrix polymer of any one or a mixture of two or more of polyethylene (PE), ethylene vinyl acetate copolymer (EVA) and polypropylene (PP), a cross-linking agent, and a foaming agent. A weight ratio of the cross-linking agent to the matrix polymer is 1-5:100. A weight ratio of the foaming agent to the matrix polymer is 1-5:100. A cross-linking foaming temperature of the thermoplastic material is equal to or higher than the melting point of the matrix polymer.

To provide a new foam molding method and injection molding machine capable of solving variation in a wall thickness and a foamed state, sensor corrosion, a complexity of sensor positioning, and the like. The above-described problem is solved by a foam molding method comprising a resin filling step of filling a mold (2), clamped by a predetermined mold clamping force (Pc), with a resin (R) at a predetermined molding injection pressure (Pi), a filling stopping step of stopping the filling of the resin (R) when, while monitoring a mold gap (Lm) of the mold (2) during the filling, a predetermined mold gap value set in advance is reached, a surface layer curing and filled resin cooling step of curing a surface layer of the resin (R) for a certain time and cooling the filled resin (R) for a certain time after the filling of the resin (R) is stopped, a volume controlling step of controlling a volume increase by reducing the mold clamping force after curing the surface layer of the resin (R) for a certain time, and a taking out step of taking out a foam-molded product by opening the mold (2) after the volume control is performed and after cooling the filled resin (R) for a certain time.

A method for making structural foam parts having continuous aligned fibers includes placing an assemblage of fiber-bundle-based preforms in an injection mold, creating a melt flow of resin and, optionally, short, loose fiber, and adding foaming agent to the melt flow. When the foaming agent/melt flow mixture is introduced into the injection mold, the foaming agent foams. The assemblage is structured and positioned so that fibers therefrom adopt a desired alignment and position in the final part. Structural foam fills the remainder of the volume of the part.

In an aspect, a sports ball includes a core including a negative Poisson's ratio (NPR) foam material, in which the core has a Poisson's ratio of between 0 and −1, and in which the NPR foam material includes an NPR polymer foam; and a cover layer surrounding the core. In an aspect, a golf club includes an elongated shaft; a grip disposed at a first end of the elongated shaft; and a head connected to a second end of the elongated shaft, the head having a flat face configured for contact with a golf ball, in which the flat face is formed of a negative Poisson's ratio (NPR) foam material, in which the head has a Poisson's ratio of between 0 and −1, and in which the NPR foam material includes an NPR metal foam, an NPR ceramic foam, or an NPR-PPR composite foam.

A padding device (10a; 10b; 10c; 10d; 10e), for a carrying belt system (100) for a respirator (1000), has a closed pad core shell (20) and a pad core (30) configured in the pad core shell. The padding device is formed by injection molding a hollow profiled section, inserting of a pad core material into the hollow profiled section for forming the pad core in the hollow profiled section, and closing the hollow profiled section (21) for creating the closed pad core shell (20). The padding device (10a; 10b; 10c; 10d; 10e) has a closed pad core shell (20) and a pad core (30) arranged in the pad core shell. The pad core shell is seamless as an injection-molded component in at least some sections. A carrying belt system and a respirator with the carrying belt system are provided with the belt system having the padding device.

The present invention generally relates to methods of printing articles using three-dimensional printing and other printing techniques, and to articles formed from such techniques, including the printing of articles of footwear containing particles. Certain embodiments are generally directed to composites comprising particles (e.g., reinforcing particles), for example, rubber particles. The particles may be used, for example, to increase slip or abrasion resistance. The composites may also contain polyurethanes or other compounds, e.g., to facilitate fabrication, e.g., using three-dimensional printing and other printing techniques. Other embodiments are directed to methods of making or using such articles. For example, in some embodiments, a composite may be prepared by mixing particles (e.g., reinforcing particles) with at least a first fluid and a second fluid within a nozzle, such as a microfluidic printing nozzle, which may be used to direct the resulting product onto a substrate.

A method to form automobile vehicle acoustic insulators includes as stages: forming a fiber mass by mixing a low melting point polymeric fiber and a high melting point polymeric fiber in predefined volumes in a mixing device; adding a water volume to the fiber mass to create a semi-solid mass; placing the semi-solid mass in a mold; internally heating the semi-solid mass in the mold using microwave energy; and expelling a first portion of the water volume through apertures created in the mold.

A method for the design, manufacture, and assembly of modular lattice structures composed of cuboctahedron unit cells.

The problem of the present invention is to provide a novel polytetrafluoroethylene porous film having a small pore diameter, small film thickness, high porosity, and high strength, and a production method thereof.

The present invention provides a polytetrafluoroethylene porous film, wherein a bubble point in isopropyl alcohol (IPA) according to JIS K3832 is not less than 400 kPa, and a tensile strength based on JIS K6251 is not less than 50 MPa.