Disclosed herein are a polymer composite, a preparation method therefor and an application thereof. The polymer composite comprises the following components in parts by weight: 100 parts polymer powder, 0.1-3 parts nanoparticle A, and 0.05-1.5 parts nanoparticle B. The particle size of nanoparticle A is smaller than that of nanoparticle B, and the mass ratio of nanoparticle A to nanoparticle B is (1-9):1. The small-particle size and large-particle size nanoparticles used in the present application are compounded in a specific ratio, and the two act synergistically as flow agents for the polymer powder, so that the polymer composite has excellent fluidity, permeability and high temperature stability.

A system and process for injection molding polymer articles is described. The system and process are designed to reduce gate blush. In one embodiment, an injection molding device injects a molten polymer composition into a mold cavity adjacent to an interior curved surface on the mold. The flow of the polymer material is parallel to a line that is tangent to the curved surface.

A food heating mat manufacturing process comprises the following steps: 1. manufacturing silicone layers; 2. treating a heating film; 3. combining the silicone layers and the heating film to form a mat body; 4. integrally molding the mat body at high temperature and high pressure; 5. assembling a food heating mat; and 6. testing the food heating mat; wherein in Step 1, the silicone layers are cut to a predetermined size.

Disclosed herein are laser activatable compositions. One composition may comprise: about 35% to about 75% by weight of at least one polyamide resin, preferably a 9,T resin; about 0.1% to about 20% by weight of a laser direct structuring additive; the laser activatable additive being operative to plate the composition upon being activated by a laser; about 0.5% to 20% by weight of a phosphorus-containing additive, preferably an organo phosphinate salt; and about 10% to 50% by weight of a reinforcing fiber, preferably a glass fiber having a substantially circular cross-section, the substantially circular cross-section having a diameter of 10 microns or less; where all weight percents are based on the total weight of the composition. Further embodiments provide compositions further comprising one or more organic, metallic, or mineral fillers, pigments, or combinations thereof. Also disclosed are methods of preparing these compositions and articles produced therefrom.

A vehicle door handle apparatus is disclosed that generally includes a structural core and an outer layer. The structural core has an outer surface, a base portion, and a handle portion that extends from the base portion. The outer layer extends about and covers the outer surface of at least the handle portion of the structural core. The structural core is made of a first material that contains an engineering thermoplastic and glass fibers for reinforcement. The outer layer is made of a second material that contains the engineering thermoplastic and a milled material to give the outer layer a metallic surface finish. Non-limiting examples of the engineering thermoplastic are polyoxymethylene and polybutylene terephthalate. A method is also disclosed for producing an injection molded component having a metallic surface finish such as the disclosed vehicle door handle apparatus.

A polymer composite and its method of manufacture using a recycled multilayer material. An example of the recycled multilayer material is comprised of a polyethylene/polyethylene terephthalate/aluminum film that may be extruded with organic filler to obtain desirable performance in wood-substitute products such as deck boards, railing, fencing, pergolas, residential cladding/siding, sheet products, and other applications.

A polymer composite and its method of manufacture using a recycled multilayer material. An example of the recycled multilayer material is comprised of a polyethylene/polyethylene terephthalate/aluminum film that may be extruded with organic filler to obtain desirable performance in wood-substitute products such as deck boards, railing, fencing, pergolas, residential cladding/siding, sheet products, and other applications.

A conductive fastener system for connecting a composite structure to a support structure includes a composite structure hole that extends through the composite structure and shares a common axis with a support structure hole that extends at least partially through the support structure. A fastener comprising a shank having an outer surface passes through the composite structure hole and at least partially through the support structure hole and provides an annular space between the outer surface of the shank and the inner surface of the composite structure hole. The annular space is filled with a conductive paste that comprises conductive particles suspended in a bonding agent.

A hybrid rocket solid fuel grain having a cylindrical shape and defining a center port is additive manufactured from a compound of thermoplastic fuel and passivated nanocomposite aluminum additive. The fuel grain comprises a stack of fused layers, each layer formed as a plurality of fused abutting concentric circular beaded structures arrayed to define a center port. During operation, an oxidizer is introduced along the center port, with combustion occurring along the exposed port wall. Each circular beaded structure defines geometry that increases the surface area available for combustion. As each layer ablates the next abutting layer, exhibiting a similar geometry, is revealed, undergoes a gas phase change, and ablates. This process repeats and persists until oxidizer flow is terminated or the fuel grain material is exhausted. To safely achieve this construction, a fused deposition additive manufacturing apparatus, modified to shield the nanocomposite material from the atmosphere, is used.

A deicer boot includes an aircraft structure and an outer layer. The outer layer includes a plurality of elastomer fibers and a carbon allotrope material. The carbon allotrope material is aligned with at least one elastomer fiber belonging to the plurality of elastomer fibers. A method of forming a layer of a deicer boot includes aligning a carbon allotrope material with a first elastomer fiber, joining the first elastomer fiber with a plurality of additional elastomer fibers to form a non-woven fiber fabric, and incorporating the non-woven fiber fabric into a sheet.