Patent classifications
B29L2031/08
Process for shaping and process for impregnating a fibrous preform
A process for shaping a fibrous preform includes the insertion of each attachment tab of a fibrous texture into a corresponding aperture of an impregnation mandrel, the attachment by a removable retaining device of each tab inserted into each aperture against a surface of the impregnation mandrel, the winding under tension of the fibrous texture on the impregnation mandrel in order to obtain a fibrous preform.
Method of manufacturing a fan blade and a fan blade
A method of manufacturing a fan blade for a gas turbine engine. The method includes providing a compression mould having an internal mould surface corresponding to an outer profile of a fan blade, providing opposing first and second laminates to form a shell corresponding to the mould surface, each laminate comprising a lay-up of plies of fibre reinforcement material, applying a core material comprising quasi-isotropic short fibre reinforced resin in the compression mould so that with the compression mould in a moulding configuration the core material is enclosed by the shell, the core material and the shell forming a pre-form for the fan blade, applying pressure to compress the pre-form so that it conforms to the mould surface, and applying heat to cure the pre-form.
Systems for manufacturing modular rotor blades
A system for manufacturing a rotor blade comprises a first tooling, positioned at a factory location and configured to assemble a first blade module, comprising a first-module skin and a first-module spar, each comprising a first thermoplastic polymer and a first reinforcement material. The system also comprises a second tooling, configured to assemble a second blade module, comprising a second-module skin and a second-module spar, each comprising a second thermoplastic polymer and a second reinforcement material. The system further comprises a first support, positioned at a field location and configured to receive the first blade module, and a second support, positioned at the field location and configured to receive the second blade module. The system also comprises a spar welding assembly, positioned at the field location and configured to join the first-module spar with the second-module spar.
WINDMILL BLADE, WINDMILL, AND METHOD OF MANUFACTURING WINDMILL BLADE
A windmill blade includes a blade main body and a leading edge protector. The leading edge protector includes a conductive plate covering a leading edge, and a conductive mesh member connected to the conductive plate along a blade chord direction of the windmill blade. The conductive mesh member is provided with a plurality of holes. A skin or an adhesive at least partially enters the plurality of holes, so that the leading edge protector is fixed to the skin.
Enhanced through-thickness resin infusion for a wind turbine composite laminate
A wind turbine composite laminate component and method for producing it is disclosed as initially assembling a laminated structure having at least two reinforced layers and a plurality of interleaf layers positioned adjacent to one of the at least two reinforced layers. Then placing the laminated structure into a mold where resin is sequentially and independently transferred into each of the plurality of interleaf layers. Then curing the transferred resin in the laminated structure to form a composite laminate component having the at least two reinforced layers, the plurality of interleaf layers, and cured resin.
METHOD FOR MANUFACTURING A TURBOMACHINE COMPOSITE PART
Methods for manufacturing a turbomachine composite part, such as a fan blade, are provided. The composite part has a fibrous structure with a three-dimensional fibrous preform coated with a surface fibrous web, and which is embedded in a polymer matrix The methods include: forming the surface web in a cavity of a mold in order to shape it, wetting and forming the preform on the surface web in order to shape it, and closing the mold, drying the fibrous structure, and injecting thermosetting resin into the mold in order to form said polymer matrix. The surface web is wetted before and/or during the forming thereof.
Heat-caulking device
This heat-caulking device is inserted into one or more holes penetrating a main plate having a substantially conical hollow portion, whereby one or more bosses of a blade protruding from an inner peripheral surface of the main plate toward the hollow portion are melted so as to join the main plate and the blade. A heat chip of the heat-caulking device has a substantially conical hollow main body portion, an outer peripheral surface of which conforms to the inner peripheral surface of the main plate. On the outer peripheral surface of the main body portion, a convex portion protruding toward the vicinity of the holes of the inner peripheral surface of the main plate is provided.
Fan comprising an inter-blade platform attached upstream by a ferrule
A turbine engine fan having an axis of revolution wherein a fan disk having an upstream face and a radial face is configured to receive a series of fan blades. An inter-blade platform wherein an upstream end, a blocking ferrule, are applied and attached on the one hand to the upstream end of the platform and on the other hand to the upstream face of the fan disk, and an inlet cone. The blocking ferrule includes a radial ring and a lug, extending axially from the radial ring and configured to form a radial abutment for the inlet cone.
METHOD FOR MANUFACTURING A COMPOSITE PART FOR A TURBOMACHINE
A method for manufacturing a part made of composite material for a turbomachine, in particular of an aircraft, includes the steps of: b) arranging a preform made of fibers in a mold, c) injecting polymerizable resin into the mold, d) machining the part, and e) visually checking the part. Step b) is preceded by a step a) in which at least one compliance coating is deposited in the mold. The compliance coating has a calibrated thickness (X) and at least one visual aspect identifiable by an operator. The coating is configured to cover at least one area of the preform and to be rigidly attached thereto by the resin at the end of step c) Step e) includes verifying, by the operator, the presence of the aspect in the area.
Woven fibrous preform for producing a composite part, especially a turbomachine blade
A fibrous preform obtained by three-dimensional weaving, comprising a first skin, a second skin, and a central portion connecting them and forming a stiffening element. In a transverse plane, transverse threads of the first skin and the second skin are woven in pairs in the first skin and the second skin on either side of the central portion; the threads of a first pair of the first skin and of a second pair of the second skin are separated into two unitary threads at the central portion by being woven with longitudinal threads, and a thread of the first pair crosses a thread of the second pair at least twice in the central portion.