A thermal interface material is disclosed. The material includes: a sheet extending between a first major surface and a second major surface, the sheet including: a base material; and a filler material embedded in the base material. The base material may include anisotropically oriented thermally conductive elements. In some embodiments, the thermally conductive elements are preferentially oriented along a primary direction from the first major surface towards the second major surface to promote thermal conduction though the sheet along the primary direction. In some embodiments, the base material is substantially free of silicone. In some embodiments, the thermal conductivity of the sheet along the primary direction is at least 20 W/mK, 30 W/mK, 40 W/mK, 50 W/mK, 60 W/mK, 70 W/mK, 80 W/mK, 90 W/mK, 100 W/mK, or more.

A method for producing a tube arrangement (1) for the transport of tempering medium, in which base body sections (6, 7) are provided, which have congruently configured separating surfaces (8), wherein at least one functional element (3) on at least one base body section (6, 7) is arranged in such a way that it can be in contact with the tempering medium, whereafter the base body sections (6, 7) are joined along the separating surface (8) and bonded to one another to form the tube arrangement (1).

A beam steering system in which the printhead follows a printpath along a curve, such as printing of a heat exchanger thin walls, typically undergoes errors due to varying beam angles, beam focus and beam speed. The present disclosure provides solutions to error reduction and increases reliability for printing rings and hollow objects related to 3D printing. Accordingly, a wall described by a curve function, may be fabricated using a printhead, which is moved in a print path that keeps the print lines orthogonal to the print path and tangent to the inner center line curve between the outer wall and the inner wall.

A solar heat exchanger for heating water which includes an array of tubes, an injection molded manifold there being connections between each tube in the array and the manifold which are over molded to seal the tubes to the manifold.

A heat exchanger for an oxygenator device has multiple hollow fiber membranes that each have a hollow portion through which a heat medium passes, wherein the fibers are wound as a cylinder body. Each of the hollow fiber membranes follows a path between opposing ends of the cylinder body which is tilted with respect to a central axis of the cylinder body and is wound around the central axis of the cylinder body, wherein a tilt angle θ with respect to the central axis ranges from 22° to smaller than 67°, and wherein a constituent material of each of the hollow fiber membranes has a Young's modulus E ranging from 2.6 GPa to 0.07 GPa. During winding, the hollow fiber membranes are stretched according to a stretching rate between 0.5% and 3.0% and then fixed at the ends to maintain the stretching.

A method of depowdering objects (e.g., heat exchangers) having small and/or complex internal geometries and manufactured using an additive manufacturing technique performed with a powder material. The method includes applying a pressurized fluid to the objects via a pressurized fluid applicator operatively coupled to the object, thereby removing a portion of unbound powder material on or in the object. The method further includes applying vortex vibration to the object via a vortex vibration source operatively coupled to the object, thereby loosening a portion of the unbound powder material remaining on or in the object, and applying the pressurized fluid to the object via the pressurized fluid application, thereby removing a portion of the loosened, unbound powder material from the object. The latter two applying steps are repeated until a specified amount of the unbound powder material has been removed from the object.

Methods for forming channels within a substrate include molding a sacrificial component directly into the substrate and igniting the sacrificial component to deflagrate of the sacrificial component and form a channel in the substrate. The sacrificial component can include oxidizing agents such as chlorates, perchlorates, nitrates, dichromates, nitramides, and/or sulfates imbedded in a polymeric matrix, and the oxidizing agents can be 30 wt. % to 80 wt. % of the sacrificial component. The sacrificial component can further include one or more of unoxidized metal powder fuels, flammable gas-filled polymeric bubbles, one or more metallocenes and/or one or more metal oxide particles, one or more polymers with nitroester, nitro, azido, and/or nitramine functional groups, one or more burn rate suppressants such as oxamide, ammonium sulphate, calcium carbonate, calcium phosphate, and ammonium chloride, and non-combustible hollow bubbles and/or inert particles. The polymeric matrix can have a limiting oxygen index of less than about 30.

The present disclosure concerns a method for embossing a component, a method for connecting a component to a second component via a substance-to-substance bond, and a device, e.g., a heat exchanger, having such a component. The method for embossing includes embossing a support groove into the component at least in some sections at a first surface portion of the component; embossing a functional groove into the component at the first surface portion; wherein the functional groove is arranged spaced apart from the support groove at least in some sections; and wherein the functional groove is formed for partially receiving a second component for a substance-to-substance bond.

In an example, a composite thermal interface object includes a first layer including a first thermal interface material that has first compliance characteristics. The first layer includes first graphite fibers, and the first graphite fibers are aligned in a direction that is substantially orthogonal to a surface of the first layer. The composite thermal interface object further includes a second layer including a second thermal interface material that has second compliance characteristics that are different from the first compliance characteristics.

An additively manufactured heat exchanger can include a plurality of vertically built fins, and a plurality of non-horizontally built parting sheets. The plurality of vertically built fins can extend between and connect to the plurality of parting sheets. The heat exchanger can include a plurality of layers of fins and parting sheets. The heat exchanger can include first and second flow circuits for allowing separate fluid flows to flow through the heat exchanger to exchange heat therebetween.