A process for manufacturing a bicycle wheel component, comprising the steps of providing a component having at least one braking area that cooperates with a braking body made by molding of composite material having structural fibers in a polymeric material, and post-molding machining of at least one region of the braking area by removing only polymeric material, without removal of the structural fiber, from the entire region so that the structural fiber outcrops at least in part from the polymeric material, and removing the structural fiber and possibly the polymeric material according to at least one groove within the region. A bicycle wheel component having a braking area of composite material, wherein in a region of the braking area, the structural fiber outcrops at least from the polymeric material, and the region comprises a groove through the structural fiber and possibly the polymeric material of the composite material.

A method of manufacturing a wheel has a step (a) during which, by injecting a first polymer material into a first mold, a bearing core is created that extends from a radially internal wall that forms the ball of a steering axis, as far as a radially external peripheral edge, followed by a step (b) of coating during which step a coating layer is overmolded in a second polymer material over the bearing core to form a rim around the peripheral edge, the method being such that during step (a) of creating the bearing core, a preformed reinforcing hoop made of a third material referred to as reinforcing material is placed in the first mold then the reinforcing hoop is at least partially embedded in the peripheral edge during injection of the first material.

A mold and a method for manufacturing a front wheel disc of a carbon fiber composite wheel relates to a wheel disc, a wheel disc bottom aluminum alloy embedded body, a wheel disc middle aluminum alloy embedded body, a window insert, a top plate, an upper mold, a lower mold, an ejector rod lower plate, an ejector rod upper plate, outer ejector rods, inner ejector rods, a guide post, a bottom plate, upright posts, hydraulic cylinders, lower mold hot runners and upper mold hot runners.

A method for producing a product including a composite fiber part and a second part, wherein the second part includes a carrier part, wherein the carrier part is a replica of a press tool configured to be heated and to apply a pressure, the method including applying, in a non-cured state, the composite fiber part on the carrier part, arranging the carrier part including the composite fiber part on the press tool, curing the composite fiber part on the carrier part, and removing the product from the press tool, wherein after removal from the press tool the composite fiber part and the carrier part constitutes together at least a part of the finished product. Also disclosed is a composite fiber product including a composite fiber part and a second part.

A process for manufacturing a bicycle wheel component, comprising the steps of providing a component having at least one braking area that cooperates with a braking body made by molding of composite material having structural fibers in a polymeric material, and post-molding machining of at least one region of the braking area by removing only polymeric material, without removal of the structural fiber, from the entire region so that the structural fiber outcrops at least in part from the polymeric material, and removing the structural fiber and possibly the polymeric material according to at least one groove within the region. A bicycle wheel component having a braking area of composite material, wherein in a region of the braking area, the structural fiber outcrops at least from the polymeric material, and the region comprises a groove through the structural fiber and possibly the polymeric material of the composite material.

A hub for a bicycle wheel includes a hub shell that defines one or more spoke holes. The hub shell includes a fiber reinforced material. The fiber reinforced material has one or more reinforcement fibers bending around the spoke holes to remain continuous around the spoke holes. One or more flanges with the spoke holes extend from the hub shell at an outer radial direction. A clutch or freehub adapter is coupled to the hub shell. Depending on the type of clutch mechanism used in the freehub, different clutch adapters can be incorporated into the hub.

Disclosed is a plastic composite including a magnetic alloy material in an amount of about 20% by volume or greater on the basis of the total volume of the plastic composite. Accordingly, weight of the clutch may be reduced by about 0.4 kg and weight of the pulley can be reduced by about 0.4 kg with the result that overall weight may be reduced by about 0.8 kg.

A composite rim is used in spoked wheels, such as bicycle wheels. The composite rims has molded-in spoke holes. The composite rim is manufactured using a unique fabricating technique. The construction of the composite rim dramatically improves the bearing and loading strength of the composite rim over prior composite rims, which drill the spoke holes therein after fabrication of the rim hoop.

A wheel component, method, and tool device for a bicycle, including a plurality of integrally interconnected component parts, which form a spoked rim, wherein the rim and spokes are manufactured of a fibrous composite material by an injection molding process with fluid injection, wherein the liquefied fibrous composite material is injected into a cavity of a tool device, and a fluid is injected into the partially liquid fibrous composite material within the cavity to form at least one hollow space within the component part. A further component part forming a spoke, is manufactured by an injection molding process, wherein a mold core device for forming a hollow space within the spoke is disposed within a further cavity of the tool device. The fibrous composite material is injected into the further cavity. The mold core device is retracted from the fibrous composite material to form a cavity in the spoke.

One or more embodiments relate to a device configured to form at least partially at least one disc of a wheel having a rim and a hub support defining an axis of rotation, wherein the device has at least: one central zone; one peripheral zone partially surrounding the central zone; one first portion having at least one first layer and extending into the peripheral zone and into the central zone along a first axis; one second portion having at least one second layer and extending into the peripheral zone and into the central zone along a second axis different from the first axis; and in that the first portion and the second portion are superposed relative to one another at the level of the central zone defining a stack.