Custom fitting protective athletic equipment composed of larger compressive chambers to generally surround a body part as well a plurality of smaller compressive chambers, which can be shaped to absorb rotational impact forces, outside the larger compressive chambers. A hard or yielding shell positioned either outside the chambers or between them can provide additional impact dampening and protection. Both the larger and smaller compressible chambers preferably contain compressible fluid, such as air, another gas, gel or liquid. Valves are preferably provided in the chambers so that the fluid can be controlled when an impact is received. A method is also disclosed to use three-dimensional scanning techniques and three-dimensional 3D printer manufacturing techniques to produce the protective athletic equipment of the present invention.

A portable mat which keeps itself clean teaches a combination of nine upper surface panels of hard rubber, EPDM, hard neoprene, a very durable bottom surface/substrate holding the mat panels, which may be the neoprene in unitary body embodiments or a separate material in other embodiments, a formula for placement of the panels upon the substrate, a specific folding sequence, and a tenth mud-flap outside of the regular 3×3 pattern of the other nine panels which completes the folding sequence with every bottom surface covered by another bottom surface and no top panel in contact with any bottom surface. A handhold at one corner and indicia on the top surface assist the user in properly folding, as do the formulaic gaps which allow tight proper folding and prevent improper folding.

Foamed articles including a foamed thermoplastic elastomeric material, methods of making the foamed articles, and methods for manufacturing articles of footwear, apparel, and athletic equipment incorporating such foamed articles are provided. In one aspect, a method for making a foamed article comprises placing an article comprising a foamable material and carbon dioxide in a vessel, maintaining the vessel at an infusing pressure and infusing temperature at which the carbon dioxide is a liquid and carbon dioxide is soluble in the foamable material, optionally exposing the infused article to a first intermediary holding temperature and first intermediary holding pressure, and subjecting the article to an expanding pressure and expanding temperature at which the infused carbon dioxide phase transitions to a gas, thereby expanding the foamable material into a foamed material and forming the foamed article.

A lacrosse head pocket and a related method of manufacture are provided to facilitate consistent, repeatable and/or custom manufacture of lacrosse equipment. The pocket can be constructed from multiple different sections joined with one another, or can be knitted, weaved or otherwise assembled on an automated assembly machine from strands, and/or can be formed as a unitary textile material having regions/sections with different physical and/or mechanical properties. The pocket can be integrally molded within portions of a lacrosse head to eliminate manually constructed connections between the pocket and lacrosse head. The lacrosse head can be integrally molded with a lacrosse handle to provide a one-piece unitary lacrosse stick. The lacrosse pocket body can include one or more fused pocket areas. Related methods of manufacturing also are provided.

Resin-molded articles, to which such advantages as strength, rigidness and light weight are secured thanks to kneading with fibers, and which has excellent surface characteristics such as smoothness of the surface and beauty in the appearance, and resistance against weather, ultraviolet rays and light are provided.

A mouth guard senses impact forces and determines if the forces exceed an impact threshold. If so, the mouth guard notifies the user of the risk for injury by haptic feedback, vibratory feedback, and/or audible feedback. The mouth guard system may also remotely communicate the status of risk and the potential injury. The mouth guard uses a local memory device to store impact thresholds based on personal biometric information obtained from the user and compares the sensed forces relative to those threshold values. The mouth guard and its electrical components on the printed circuit board are custom manufactured for the user such that the mouth guard provides a comfortable and reliable fit, while ensuring exceptional performance.

A bead foam is made of thermoplastic polyurethane, a styrene polymer, and an impact modifier. Moldings can be produced from the bead foam and processes for the production of the bead foams and moldings can be utilized. The moldings can be used for shoe intermediate soles, shoe insoles, shoe combisoles, cushioning elements for shoes, bicycle saddles, bicycle tires, damping elements, cushioning, mattresses, underlays, grips, protective films, in components in the automobile-interior sector or automobile-exterior sector, balls and sports equipment, or as floorcovering.

A hollow wall composite tube for improving performance in sports shafts and lightweight structural members is disclosed that includes: a constituent tube, for forming the wall, that comprises: a flexible core component, for providing an adjustable shape on which to wind or braid filaments or fabric; and an adjustable shape hollow structure, for reducing weight, providing a path for the core to be evacuated, tightly conformed to the core, and tow, braid filaments or fabric, for providing a reinforcing fiber matrix for saturation with epoxy, spirally wrapped, applied or braided on the constituent tube. Methods of producing contemplated composite tubes are also disclosed.

A lacrosse head pocket includes a plug unit having first and second plugs disposed on a cross lace. The plugs are overmolded by first and/or second runners constructed from a polymeric material so that the plugs are joined with the first and/or second runners. The cross lace extends outwardly from the plug and the overmolded first and/or second runners. Some plug units can have cross laces that cross one another, while other plug units might not include cross laces that cross one another. A method is also provided including: forming a first plug on a first cross lace, placing the first plug in a mold, overmolding a first runner over at least a portion of the plug so the plug and first runner are joined, and optionally overmolding a second plug joined with the cross lace with a second runner or the same first runner.

A manufacturing method of protective pad for sportswear and the protective pad obtained by the manufacturing method are disclosed. The manufacturing method has the steps of: 1. making separate paddings using spongy materials; 2. choosing several paddings being made; adhering the several paddings with fabric pieces by heat press using a heat press mold and heat press formation devices, thereby forming the protective pad for sportswear. Specifically, the heat press mold contains cavities for accommodating the paddings; before heat press, laying a first fabric piece on the heat press mold, and then placing the paddings into the cavities; and after that laying a second fabric piece over the paddings; applying glues between the first fabric piece, the second fabric piece and the paddings; finally, adhering the first fabric piece, the second fabric piece and the paddings by heat press using the heat press formation devices.