The invention relates to a method for assembling an aerosol-generating device. The method comprises a step of providing an outer shell (10) for an aerosol-generating device. The outer shell is configured to internally receive a frame assembly (16). The frame assembly comprises a push-activated switch. The method comprises a step of providing a through-hole on a wall of the outer shell. The method comprises a step of fixing a button (12) onto the outer shell to cover the through-hole. The method comprises a step of inserting the frame assembly into the outer shell such that the button (12) overlays the push-activated switch. The invention further relates to an aerosol-generating device.

A vaporizer cartridge is described that is configured for coupling to a vaporizer device body and containing a vaporizable material. Various embodiments of the vaporizer cartridge are described that include one or more features for maximizing a reservoir volume within the vaporizer cartridge for the containing of vaporizable material thereby increasing the output of vaporized vaporizable material from a compact cartridge configuration. Additionally, associated methods of manufacturing are described.

A method for making a smokeless tobacco article can include combining thermoplastic polymer particles with tobacco particles to form a mixture of particles, compressing the mixture of particles within a pressing apparatus to form the mixture into a predetermined shape, separating the mixture from the pressing apparatus such that it retains the predetermined shape, and heating the mixture outside of the pressing apparatus to at least partially melt at least some of the thermoplastic polymer particles and form a matrix of polymer and tobacco particles.

A vaporizer cartridge is described that is configured for coupling to a vaporizer device body and containing a vaporizable material. Various embodiments of the vaporizer cartridge are described that include one or more features for maximizing a reservoir volume within the vaporizer cartridge for the containing of vaporizable material thereby increasing the output of vaporized vaporizable material from a compact cartridge configuration. Additionally, associated methods of manufacturing are described.

A method of fabricating a thin film heater includes providing a heating element supported on a surface of a flexible dielectric backing film; and attaching a layer of heat shrink film onto the surface of the dielectric backing film so as to at least partially enclose the heating element between the heat shrink film and the dielectric backing film. The method provides a much more precise and consistent method of assembling the heater assembly and improves the thermal properties and heat transfer to a heating chamber.

A method of manufacturing a cartridge includes plasma-treating at least a portion of a region of a storage of a cartridge, applying an adhesive to the region of the storage which is plasma-treated, and sealing the storage by coupling a cover to the region of the storage to which the adhesive is applied.

A method for making a smokeless tobacco article can include combining thermoplastic polymer particles with tobacco particles to form a mixture of particles, compressing the mixture of particles within a pressing apparatus to form the mixture into a predetermined shape, separating the mixture from the pressing apparatus such that it retains the predetermined shape, and heating the mixture outside of the pressing apparatus to at least partially melt at least some of the thermoplastic polymer particles and form a matrix of polymer and tobacco particles.

Exposure of a leftover material at a cartridge that forms a vapor product is prevented. There is provided a cartridge that is assembled in a part of a vapor product that includes a heating element for heating an aerosol source. The cartridge includes a first component and a second component, at least one of which being formed of resin, and a connection section whose one end is connected to the first component and whose another end is joined or welded to the second component. The second component includes a facing surface that faces the first component, and an outermost edge of the facing surface. The other end of the connection section is joined or welded to the facing surface of the second component, at a position away from the outermost edge.

Exposure of a leftover material at a cartridge that forms a vapor product is prevented. There is provided a cartridge that is assembled in a part of a vapor product that includes a heating element for heating an aerosol source. The cartridge includes a first component and a second component, at least one of which being formed of resin, and a connection section whose one end is connected to the first component and whose another end is joined or welded to the second component. The first component includes a first facing surface that faces the second component, and a first outermost edge of the first facing surface. The second component includes a second facing surface that faces the first component, and a second outermost edge of the second facing surface. The first outermost edge and the second component are not joined or welded to each other, and the second outermost edge and the first component are not joined or welded to each other.

A method for making a smokeless tobacco article can include combining thermoplastic polymer particles with tobacco particles to form a mixture of particles, compressing the mixture of particles within a pressing apparatus to form the mixture into a predetermined shape, separating the mixture from the pressing apparatus such that it retains the predetermined shape, and heating the mixture outside of the pressing apparatus to at least partially melt at least some of the thermoplastic polymer particles and form a matrix of polymer and tobacco particles.