A composite cushion includes a first cushioning element and a second cushioning element. The second cushioning element is formed in a manner that engages a peripheral engagement are of the first cushioning element to interlock the second cushioning element onto the first cushioning element. The second cushioning element may surround an outer periphery of the first cushioning element. In addition, a portion of the second cushioning element may be superimposed over a central cushioning area of the first cushioning element. Superimposed portions of the first and second cushioning elements may have an unsecured relationship (i.e., they are not directly secured to each other).

Embodiments disclosed herein include cushioning assemblies with thermoplastic elements encapsulated in thermoset providing customizable support and airflow. A cushioning assembly for a cushion provides cushioning and support for a user. Thermoplastic elements are encapsulated within a thermoset matrix to provide additional support at specific sections of the cushion. The shape and location of the thermoplastic elements may be configured to provide the support and cushioning characteristics desired by a user. The thermoplastic elements may include air passageways in communication with the outside. In this manner, support is provided precisely where needed for the user, the weight and expense of the cushion is reduced by eliminating expensive redundant support, and the heat and humidity that can cause user discomfort is reduced.

Methods and combinations of a curing catalyst with a mold release mixture, which is then subsequently applied to the surface of a mold prior to the application of polyurethane reactants to said mold, where the curing catalyst component has the effect of catalyzing the reaction at the surface of the molded part. This catalysis results in greater reactivity at the surface between reacting portions and lower delamination of the surface of the foam, thereby leading to more attractive skins with a more consistent cell structure, and lower de-mold times due to skins whose nature makes them less likely to adhere to the surface of the mold. These foams will be less likely to tear upon opening of the mold, and production quality and output will be improved.

The invention describes a device and method for making corrugated products. The device can be used with any substrate and includes, at least, first and second drive rollers for driving a middle substrate and a single wall corrugated product. In other embodiments the invention includes upper drive rollers, lower drive rollers and middle drive rollers for driving an upper substrate, a lower substrate and a middle substrate. The middle substrate is driven between the upper and lower substrates at a higher velocity to form flutes that are anchored between the upper an lower substrates thereby forming a corrugated product. The invention also provides for customized corrugated products having multiple fluted substrates in various desirable arrangements. Examples of such products include mattress, partition panels, other furniture and construction products.

An internal tensioning structure for use in an inflatable product fulfills the basic function of maintaining two adjacent inflatable surfaces in a desired geometric arrangement when the inflatable product is pressurized. The tensioning structure is formed by connecting a pair of plastic sheets to spaced-apart strands, such as strings or wires. When pulled taut, the strands provide a high tensile strength. At the same time, the plastic sheets facilitate a strong, long-lasting weld between the tensioning structure and the inflatable product.

Resilient cores preferably for inflatable bodies having resilient slabs that define a plurality of generally columnar holes or resilient arrays of generally columnar solids, methods for making such slabs and arrays, and articles incorporating the same wherein the cores further includes thermal transmission mitigation means for improving a core's resistance to heat transfer beyond the core's innate insulative properties. Non-exclusive and non-exhaustive examples of such thermal transmission mitigation means in slab core embodiments include consideration to hole or bore geometric cross section, frequency, pattern and orientation, the introduction of a thermal barrier at or within at least some holes or bores, and/or slab material selection/treatment. Non-exclusive and non-exhaustive examples of such thermal transmission mitigation means in array core embodiments include consideration to the geometric cross section, frequency (density), pattern and orientation of the solids, the introduction of thermal barriers within inter-solid spaces and/or solid material selection/treatment.

Padding element for seats such as sofas, armchairs, chairs and armrests, wherein such seats have a support structure, or similar support structure for the human body or parts thereof, such as rest or anti-fatigue mats, anti-decubitus mattresses, shower mats, anti-impact mats, wherein the padding element is provided with a support surface for a user, wherein the padding element includes one film or covering, one gel layer adhering to part of the film or covering and one compact elastomeric layer having a surface for contact with the gel layer and with part of the film or covering and one surface for contact with the seat and/or with the support structure of the seat, wherein the compact elastomeric layer adheres to the gel layer and the film or covering; method for obtaining such padding element.

A station for detecting, controlling, checking, and comparing physical parameters of a mattress or a pillow, includes a retention frame for a resting surface, designed to support the mattress or the pillow. The resting surface, at one of its corners, includes respective abutment walls for concurrent side faces of the mattress or the pillow. The frame also supports at least one rangefinder which is aligned with at least one face of the mattress or the pillow that lies opposite the respective faces that rest on the resting surface and against the walls.

Disclosed is a high-frequency welding apparatus for bonding a corner of an air mattress. The high-frequency welding apparatus includes a housing, an electrode plate disposed at one side of the housing such that a positive power supply is connected to the electrode plate, and configured to move in a horizontal direction so as to press shape maintenance member surrounding the corner, a surface plate disposed to collinearly face the electrode the shape maintenance member interposed plate with therebetween, and configured to support the pressed shape maintenance member, and an electrode pushing block and a surface plate pushing block formed of a metal and fixed to front ends of the electrode plate and the surface plate to apply high-frequency pressure to the shape maintenance member and to guide a melt to be injected into a space between the edges of the upper part and the lower part.

It is a feature of a porous body comprising a three-dimensional network of node points joined to one another by struts, and a void volume present between the struts, that the struts have an average length of 200 m to 50 mm, the struts have an average thickness of 100 m to 5 mm, and that the porous body has a compression hardness (40% compression, DIN EN ISO 3386-1: 2010-09) in at least one spatial direction of 10 to 100 kPa. The porous body according to the invention combines the advantages of a conventional mattress or cushion with ventilatability which results from its porous structure and is not achievable in conventional foams. The invention further relates to a method of producing such a porous body and to an apparatus comprising said body for supporting and/or bearing a person.