A method of fabricating a polymer composite material by mixing a polymer material with a planar material, depositing the mixture on a substrate, and stretching the resulting thin film, is described. Polymer composite materials produced using said method and ballistic resistant materials comprising said polymer composite materials are also described.

An armor plate is provided having a lamination of an embedded reinforcement basalt fiber mesh within a laminated cast metal alloy; and at least two layers of an aramid fiber. A process to make the armor plate can include suspending a basalt weave within a mold; heating aluminum 6061 or 7075 alloy to a molten state; pouring the molten aluminum into the mold; cooling the resultant matrixed aluminum to ambient temperature; and laminating at least two layers of ballistic fiber to the matrixed aluminum.

Described herein is a process for preparing a foam (FA) with a Poisson's ratio in the range of from −0.5 to 0.3, the method including the steps of providing a foam (F1) with a flow resistance in the range of from 3000 to 8000 Pas/m, determined according to DIN EN 29053, and subjecting the foam (F1) to thermoforming including triaxial compression, wherein the foam (F1) is not reticulated prior to step (ii). Also described herein is the foam obtained or obtainable according to the process and the use of the foam as, for example, an energy absorbing device, preferably in protective gear, furniture, cushions, in cleaning devices with improved rinse-out behavior, in shoe soles, or as sealing, insulating or anchorage providing material for example used in earphones, ear plugs or dowels, or as acoustic material.

A method of making a polymer article comprises the steps of making a polymer solution by mixing a first compound containing carbodiimide groups with a second compound containing carboxylated groups, applying the polymer solution to a former, wherein the step of applying occurs within 2 hours of the making of the polymer solution, and curing the polymer solution. The polymer solution can have a pH adjuster consisting of ammonium hydroxide.

Methods of making a foamed article include: (a) milling a block or sheet of thermoplastic polymer to form a precursor; (b) crosslinking the thermoplastic polymer; (c) heating the precursor to a first temperature to soften the thermoplastic polymer; (d) infusing the thermoplastic polymer with at least one inert gas at a first pressure that is sufficient to cause the at least one inert gas to permeate into the softened thermoplastic polymer; and (e) while the thermoplastic polymer is softened, reducing the pressure to a second pressure below the first pressure to at least partially foam the precursor into a foamed article, wherein the foamed article is substantially the same shape as the precursor.

A modular armor system configured to be readily attached and detached from a frame surrounding a window in a vehicle or other structure, such as a building. The modular armor system may be configured to provide any desired ballistics protection rating. In one embodiment, the modular armor system includes a ballistics-grade armor panel having an outer strike face and an inner surface opposite the outer strike face. The modular armor system also includes a fastener coupled to the ballistics-grade armor panel. The fastener is configured to detachably couple the ballistics-grade armor panel to the frame surrounding the window in the vehicle or other structure.

The present disclosure provides a device to assist in confined space entry. The device includes a housing including a top surface, a bottom surface opposite the top surface, a first end positioned between the top surface and the bottom surface, and a second end opposite the first end and positioned between the top surface and the bottom surface. The device also includes a channel in the housing extending from the bottom surface in a direction towards the top surface, wherein the channel is between the first end and the second end. The device also includes a first roller rotatably coupled to the first end of the housing via a first pin, and a second roller rotatably coupled to the second end of the housing via a second pin.

The present disclosure provides a core protective pad formed of rigid or semi-rigid filaments having been fused together by melting, thereby eliminating the risk of skin injury by splintered fibres. The pad is easy to manufacture by 3D printing, allowing for custom built protective pads to be provided for various areas of an individual athlete's body. Thus, also provided by the present disclosure is a method of manufacture of a protective pad including the 3D printing of the pad to custom specifications and subsequently applying heat to bond the fibres together. Related systems for implementing the method are also provided.

A mouth guard senses impact forces and determines if the forces exceed an impact threshold. If so, the mouth guard notifies the user of the risk for injury by haptic feedback, vibratory feedback, and/or audible feedback. The mouth guard system may also remotely communicate the status of risk and the potential injury. The mouth guard uses a local memory device to store impact thresholds based on personal biometric information obtained from the user and compares the sensed forces relative to those threshold values. The mouth guard and its electrical components on the printed circuit board are custom manufactured for the user such that the mouth guard provides a comfortable and reliable fit, while ensuring exceptional performance.

An injection moulded acoustic filter comprising a foil piece or filter structure having a plurality of micro-slits configured to act as acoustic channels through the foil piece for filtering sound waves impinging the foil piece. The micro-slits have a maximum slit width across a surface of the foil piece of less than one hundred micrometres and a combined slit length along the surface of the foil piece of at least five millimetres. An earplug comprising the acoustic filter. A method and mould for manufacturing the acoustic filter.