A method of making a molded paper web includes bringing a permeable patterned surface of a patterned cylinder into contact with a nascent web and conveying the nascent web between a transfer surface and the permeable patterned surface over an arc length of the permeable patterned surface. The arc length forms at least a portion of a molding zone. The method also includes applying a vacuum over at least a portion of the arc length. The method further includes transferring the nascent web from the transfer surface to the permeable patterned surface of the patterned cylinder in the molding zone. The vacuum is applied during the transferring of the nascent web from the transfer surface to the permeable patterned surface of the patterned cylinder.

A method of making a molded paper web includes bringing a permeable patterned surface of a patterned cylinder into contact with a nascent web and conveying the nascent web between a transfer surface and the permeable patterned surface over an arc length of the permeable patterned surface. The arc length forms at least a portion of a molding zone. The method also includes applying a vacuum over at least a portion of the arc length. The method further includes transferring the nascent web from the transfer surface to the permeable patterned surface of the patterned cylinder in the molding zone. The vacuum is applied during the transferring of the nascent web from the transfer surface to the permeable patterned surface of the patterned cylinder.

Embodiments of the present disclosure relate to arrangements for simulating creping of tissue and methods for simulating creping of tissue.

Embodiments of the present disclosure relate to arrangements for simulating creping of tissue and methods for simulating creping of tissue.

The present invention provides multi-ply creped tissue products, and in particular embodiments creped wet pressed tissue products, having substantially higher per-ply basis weights, such as from about 20 to about 30 gsm, without the negative effects often associated with higher basis weight. As such, the tissue products are generally soft and flexible, having a softness value (measured as TS7) less than about 12.0 and a Stiffness Index less than about 20. While being soft and flexible, the instant tissue products are durable enough to withstand use, such as having a GMT greater than about 600 g/3″ and a Burst Index greater than about 12.0.

The present invention provides multi-ply creped tissue products, and in particular embodiments creped wet pressed tissue products, having substantially higher per-ply basis weights, such as from about 20 to about 30 gsm, without the negative effects often associated with higher basis weight. As such, the tissue products are generally soft and flexible, having a softness value (measured as TS7) less than about 12.0 and a Stiffness Index less than about 20. While being soft and flexible, the instant tissue products are durable enough to withstand use, such as having a GMT greater than about 600 g/3″ and a Burst Index greater than about 12.0.

The current method relates to an on-line characterization of paper or paper products, such as tissue or other crepe paper products. The method uses an imaging source wherein one or more images are obtained of the sheets surface or topographical area or region, or the image is of an edge of a formed sheet. The one or more images are enhanced and analyzed using various techniques and metrics for characterizing the structure of the formed sheet. The information provides for real time adjustments on the machine.

The present invention provides multi-ply creped tissue products, and in particular embodiments creped wet pressed tissue products, having substantially higher per-ply basis weights, such as from about 20 to about 30 gsm, without the negative effects often associated with higher basis weight. As such, the tissue products are generally soft and flexible, having a softness value (measured as TS7) less than about 12.0 and a Stiffness Index less than about 20. While being soft and flexible, the instant tissue products are durable enough to withstand use, such as having a GMT greater than about 600 g/3″ and a Burst Index greater than about 12.0.

A crepe process includes applying an adhesive composition to a nonwoven web, drying, and creping the nonwoven web on a creping drum. The improvement includes using an adhesive composition that includes an aqueous copolymer dispersion obtained by emulsion polymerization of a monomer mixture including 65 to 94.5% by weight of vinyl acetate, 5 to 30% by weight of ethylene, (meth)acrylamide, and 0.1 to 4% by weight of an N-methylol functional monomer. The N-methylol functional monomer constitutes from 25 to 85% by weight of the combined amounts of acrylamide and N-methylol functional monomer, which combined amounts constitute from 0.5 to 5% by weight of the monomer mixture. The emulsion polymerization is performed in the presence of 1 to 10% by weight of polyvinyl alcohol, based on the total weight of all monomers used for the polymerization. The adhesive composition does not include alkylphenol ethoxylates, phosphate ester surfactants, or sodium laureth sulfate.

A crepe process includes applying an adhesive composition to a nonwoven web, drying, and creping the nonwoven web on a creping drum. The improvement includes using an adhesive composition that includes an aqueous copolymer dispersion obtained by emulsion polymerization of a monomer mixture including 65 to 94.5% by weight of vinyl acetate, 5 to 30% by weight of ethylene, (meth)acrylamide, and 0.1 to 4% by weight of an N-methylol functional monomer. The N-methylol functional monomer constitutes from 25 to 85% by weight of the combined amounts of acrylamide and N-methylol functional monomer, which combined amounts constitute from 0.5 to 5% by weight of the monomer mixture. The emulsion polymerization is performed in the presence of 1 to 10% by weight of polyvinyl alcohol, based on the total weight of all monomers used for the polymerization. The adhesive composition does not include alkylphenol ethoxylates, phosphate ester surfactants, or sodium laureth sulfate.