B32B21/02

Film application method and construction panel
11536035 · 2022-12-27 · ·

A method of applying a protective film to a construction panel comprising: (a) selectively applying an adhesive composition to a peripheral region of a surface of the construction panel; and/or selectively applying an adhesive composition to a peripheral region of a surface of the protective film; and (b) applying a protective film to the surface of the construction panel to bond the protective film to the construction panel. A construction panel comprising a protective film layer on a surface of the panel and a peripheral adhesive composition layer located between said surface of the panel and the protective film layer, wherein the peripheral adhesive composition layer extends from an edge of the panel and across from about 0.1% to about 25% of the width of the surface.

Integral weather barrier panels

The present invention provides a panel sheathing for making wall and roof structures in which the panels (e.g., wood boards, oriented strand boards, plywood, etc.) are pre-coated at a factory, before installation at the building/construction site, using a polymeric barrier coating having specific water permeability, self-sealing properties with respect to penetrated metal fasteners (e.g., nails) in accordance with ASTM D7349 (modified using 1.5-5.0 inches water depth in hydrostatic head testing over sample of coated panel in which a steel nail is driven to within ⅛ inches of being flush with the panel and conditioning the test specimen for 24 hours at 23° C. prior to hydrostatic loading), as well as anti-blocking properties whereby the coated panels can be transported in stacked configuration without sticking or disintegration of the polymeric barrier coating. The coated panels do not require the use at the installation site of felt paper, house wrap, or additional applied barrier coating to provide excellent weather barrier properties. The present invention also provides methods for constructing the panel sheathing structure as well as for making the coated panels.

Integral weather barrier panels

The present invention provides a panel sheathing for making wall and roof structures in which the panels (e.g., wood boards, oriented strand boards, plywood, etc.) are pre-coated at a factory, before installation at the building/construction site, using a polymeric barrier coating having specific water permeability, self-sealing properties with respect to penetrated metal fasteners (e.g., nails) in accordance with ASTM D7349 (modified using 1.5-5.0 inches water depth in hydrostatic head testing over sample of coated panel in which a steel nail is driven to within ⅛ inches of being flush with the panel and conditioning the test specimen for 24 hours at 23° C. prior to hydrostatic loading), as well as anti-blocking properties whereby the coated panels can be transported in stacked configuration without sticking or disintegration of the polymeric barrier coating. The coated panels do not require the use at the installation site of felt paper, house wrap, or additional applied barrier coating to provide excellent weather barrier properties. The present invention also provides methods for constructing the panel sheathing structure as well as for making the coated panels.

METHOD FOR PRODUCING A VENEERED BOARD
20220402161 · 2022-12-22 · ·

A method for producing a veneered board having a veneer and a carrier board, to provide a veneered board having improved use properties. The method includes: providing a veneer having an upper face and a lower face, applying an additive onto the lower face of the veneer, applying a binder onto the lower face of the veneer, heating the binder, producing a stack of materials to be pressed, having a carrier board and a veneer provided with an additive and a binder on its lower face, wherein the lower face of the veneer lies on the carrier board, pressing the stack of materials to be pressed in order to form a veneered board.

FINES INTERFACE LAYER FOR IMPROVED ENGINEERED WOOD PRODUCTS
20220402162 · 2022-12-22 ·

An engineered wood based siding, cladding or panel with a fines interface layer between the main strand matrix layers and the fines layer to minimize telegraphing and provide an improved surface appearance. The fines interface layer is applied to the surface of the strand matrix or mat prior to application of the fines layer. The FIL sits between the strand matrix and the fines layer, and prevents the loss of fines into the strand matrix. The FIL thus keeps the fines at the surface so they can effectively and efficiently function to prevent or eliminate strand telegraphing, and provide a smooth finished surface for the product.

MULTIFUNCTIONAL SYSTEM FOR PASSIVE HEAT AND WATER MANAGEMENT
20220389705 · 2022-12-08 ·

In an embodiment, a multifunctional material system is provided and can include a variable-permeability layer, a desiccant containing layer, and a vapor-permeable supporting layer. The variable-permeability layer can have a vapor permeability that increases with increasing relative humidity. The desiccant containing layer can be adjacent the variable-permeability layer. The vapor-permeable supporting layer can be positioned adjacent at least one of the variable-permeability layer and the desiccant containing layer. Water moves in a first direction from the variable-permeability layer to the desiccant layer when relative humidity is greater adjacent the variable-permeability layer than the desiccant layer. Water moves a second, opposing direction, from the desiccant containing layer to the variable-permeability layer when the relative humidity is greater adjacent the desiccant containing layer than the variable-permeability layer. The rate of water motion in the first direction is greater than the second direction when the humidity gradient is reversed.

LOW COST AND HIGH STRENGTH WOODEN PRODUCT USING WASTE WOOD PIECES
20220388283 · 2022-12-08 ·

A low cost and high strength wooden product which has been developed as an alternative to plywood and oriented strand boards (OSB), can be used in all areas where the plywood is used, in which the wooden papels can be used with glued waste wood pieces in the vertical and horizontal directions in its content, and can be produced with or without film.

LOW COST AND HIGH STRENGTH WOODEN PRODUCT USING WASTE WOOD PIECES
20220388283 · 2022-12-08 ·

A low cost and high strength wooden product which has been developed as an alternative to plywood and oriented strand boards (OSB), can be used in all areas where the plywood is used, in which the wooden papels can be used with glued waste wood pieces in the vertical and horizontal directions in its content, and can be produced with or without film.

Products having a wood grain appearance, and methods and structures for use in forming same

Structures for use in forming products having a wood grain appearance include, for example, a plurality of extruded layers having different colors/shades spirally wound about a longitudinal axis to an outer surface to define the structure. The plurality of extruded layers include varying thicknesses along a spiral length of the plurality of layers and/or portions of the plurality of extruded layers encircling the longitudinal axis include portions disposed at different distances from the longitudinal axis. In some embodiments, the spirally winding includes forming a cylindrical structure, and pressing the cylindrical structure into a cuboid structure having a square or rectangular cross-section across the longitudinal axis and at least a portion of the plurality of extruded layers defining a square or rectangle pattern across the longitudinal axis. Longitudinal portions may be cut from the structures to form the products having a wood grain appearance.

Products having a wood grain appearance, and methods and structures for use in forming same

Structures for use in forming products having a wood grain appearance include, for example, a plurality of extruded layers having different colors/shades spirally wound about a longitudinal axis to an outer surface to define the structure. The plurality of extruded layers include varying thicknesses along a spiral length of the plurality of layers and/or portions of the plurality of extruded layers encircling the longitudinal axis include portions disposed at different distances from the longitudinal axis. In some embodiments, the spirally winding includes forming a cylindrical structure, and pressing the cylindrical structure into a cuboid structure having a square or rectangular cross-section across the longitudinal axis and at least a portion of the plurality of extruded layers defining a square or rectangle pattern across the longitudinal axis. Longitudinal portions may be cut from the structures to form the products having a wood grain appearance.