A protective assembly comprises a first region formulated and configured to provide protection from alpha, beta, and electromagnetic radiation and comprising a composite of particles and polymer; a second region formulated and configured to provide protection from ballistic impact and comprising a composite of fibers and polymer; and a third region formulated and configured to provide protection from thermal radiation and comprising a composite of particles, fiber, and polymer. The protective assembly may be provided on an aerospace structure. The protective assembly may be formed on the aerospace structure body using a co-curing process.

According to various examples of the present disclosure, an antimicrobial assembly includes a substrate comprising a matrix material having opposed first and second surfaces with a total thickness of the substrate defined therebetween. The assembly further includes an antimicrobial composition bound to the substrate and heterogeneously distributed about the antimicrobial assembly.

A building product for application to the exterior of a building. The front face of the product utilizes a first fiber sheet partially embedded within a thermoset polymer coating resin. A foamed closed cell admixture composition core with an inorganic filler overlays the thermoset polymer coating resin with the embedded fiber sheet. The admixture composition infiltrates and bonds to the portion of the fiber sheet that is not embedded within the thermoset polymer coating resin mechanically bonding to the thermoset polymer coating. A second fiber sheet overlays the admixture core and the admixture and second fiber sheet form the rear surface of the building product that is mounted adjacent the building surface.

A method for manufacturing a substrate laminate includes steps Sa, Sb, Sc, Sd, and Se. In step Sa, a photosensitive composition is applied to one surface of a first substrate to form a coating film on the surface. In step Sb, the coating film is irradiated with an active energy ray through a photomask to form an exposed portion formed of the semi-cured photosensitive composition and a non-exposed portion in the coating film. In step Sc, the non-exposed portion is removed from the first substrate with an alkaline developer to form a patterned coating film on the first substrate. In step Sd, the patterned coating film is heated to obtain a first layer. In step Se, the first layer and a second substrate are bonded to each other with an adhesive interposed therebetween, the adhesive is then cured to obtain a second layer.

A surfacing material includes a substrate having a top side and a bottom side. A matte surface is formed on the bottom side thereof, wherein the matte surface of the surfacing material is a coating of an electron beam radiation curable material applied to the bottom side of the substrate. The coating is an epoxy acrylic or urethane acrylic laid upon the substrate. The epoxy acrylic or urethane acrylic is irradiated with UV-radiation to produce a UV-radiation layer wherein the epoxy acrylic or urethane acrylic is neither hardened nor is an entire layer of the epoxy acrylic or urethane acrylic crosslinked but rather the epoxy acrylic or urethane acrylic only crosslinked on the surface thereof, which produces a matting surface through the effects of a micro-convolution.

A composite structure is disclosed having a fiber-reinforce plastic and a wood layer. The wood layer includes an upper surface and a lower surface opposite the upper surface. At least a portion of the lower surface includes at least one engagement feature. A co-cure adhesive layer is applied to the lower surface of the wood layer. The co-cure adhesive layer bonds the fiber-reinforced plastic and the layer. The co-cure adhesive layer comprises at least one elastomer and at least one resin selected from a vinyl ester resin, a polyester resin, and an epoxy resin. The at least one engagement feature may comprise at least one of a groove, a dovetail groove, a curved groove, and a hole.

A method for producing a mica paper honeycomb may include providing sheets of partially cured impregnated mica paper, and gluing the sheets along periodic parallel lines to form an unexpanded, partially cured mica paper honeycomb. The unexpanded partially cured mica paper honeycomb may be expanded to obtain an expanded partially cured mica paper honeycomb. The expanded partially cured mica paper honeycomb may be cured to obtain a mica paper honeycomb.

Provided are a sound-absorbing membrane, a sound-absorbing material, and methods of manufacture therefor that can provide suitable sound absorbing performance, suppressed deterioration in appearance quality, and easy production. A sound-absorbing membrane 10 includes: a base sheet 11 made of a nonwoven fabric having a airflow resistance of 0.01 to 0.1 kPa.Math.s/m; and a resin film 12 covering one surface of the base sheet, the resin film 12 made of a thermosetting resin in a semi-cured state. Fillers 13 made of powder having an average particle diameter of 1 to 100 m are dispersed in the resin film 12. The sound-absorbing membrane 10 has a whole airflow resistance of 0.2 to 5.0 kPa.Math.s/m. A sound-absorbing material 20 includes a sound absorbing base sheet 21 made of a porous material, and the sound-absorbing membrane 10 laminated on one surface or both surfaces of the sound absorbing base sheet 21 such that the resin film 12 faces the sound absorbing base sheet 21, the sound-absorbing material 20 has a predetermined shape.

Peel ply for surface preparation and a method of surface preparation prior to adhesive bonding. A resin-rich peel ply is applied onto a curable, resin-based composite substrate, followed by co-curing. After co-curing, the composite substrate is fully cured but the matrix resin in the peel ply remains partially cured. When the peel ply is removed, a roughened, bondable surface with chemically-active functional groups is revealed. The composite substrate with the chemically-active, bondable surface may be bonded to another composite substrate to form a covalently-bonded structure.

In some embodiments, a method of forming a bonded assembly includes: providing a first object comprising a first surface having a plurality of locking orifices formed therein, each of the plurality of locking orifices including an opening on the surface of the object and a cavity extending in the first object; positioning an adhesive on at least one of the first surface of the first object and a second surface on a second object; positioning the first surface of the first object on the second surface of the second object with the adhesive between the first and second surfaces; and curing the adhesive to form the bonded assembly.