A method and system for creating a continuous stream of elements of garments. With a multi-line fusing press: simultaneously and continuously, for each line of a plurality of lines, each line having a corresponding blower, a corresponding guide, and a corresponding feeder: passing a first substrate under the corresponding blower for the line and into the corresponding guide for the line; feeding, using the corresponding feeder for the line, a continuous fusible substrate into the corresponding guide for the line to position the fusible substrate above the first substrate; feeding, via the corresponding guide for the line and into the multi-line fusing press, a combination of the fusible substrate and the first substrate, the fusible substrate positioned above the first substrate; and the multi-line fusing press pressing the combination of the fusible substrate positioned above the continuous first substrate. The first substrate may be compacted by a multi-line compactor.

Provided herein are an automotive interior material and a method for manufacturing the same. The automotive interior material is capable of allowing high rigidity and weight reduction to be implemented and allowing a bracket, a skin material, and other accessories to be easily attached to a surface of the automotive interior material, using a thermosetting resin and a multi-layered felt layer configured with a first felt layer made of a first material containing a natural fiber and a synthetic fiber, and a second felt layer attached on top of the first felt layer and made of a second material which contains a natural fiber and a synthetic fiber and is different from the first material in at least one of a component and a composition.

The invention relates to a process for producing a coating film, optionally in the form of sheets or slabs, especially for the coating of a carrier layer (3), optionally textile materials and/or peelable polyurethane foams and/or a textile carrier layer (3), wherein the coating film (100) has an optionally multilayer upper layer (1) and a bonding layer (2) bonded thereto and optionally having multiple layers (2, 2) for bonding to the carrier layer (3).

It is envisaged in accordance with the invention that the bonding layer (2) creates an uncrosslinked, polyurethane layer having thermoplastic properties and having a thickness between 0.080 and 0.500 mm, preferably between 0.200 and 0.500, especially between 0.120 and 0.180 mm, and is bonded to the upper layer (1), and the upper layer (1) is a polyurethane layer which has a one-layer or preferably two-layer structure with an outer layer (1) and inner layer (1) and does not have thermoplastic properties, or a non-thermoplastic polyurethane layer which is amorphous or has a predominantly amorphous structure, said polyurethane layer being thinner than the bonding layer (2).

A preparation method for artificial leather, includes applying a weaving process. The weaving includes adopting at least two groups of warp or weft yarns, and weaving each group of yarns into a monolayer structure to form at least two monolayer structures. Each of the monolayer structures is woven with some of the warp and/or weft yarns in such layer or with some of the warp and/or weft yarns in another layer to form a number of connecting points, such that at least two monolayer structures arranged in an orderly manner as two laminates are connected with each other by the weaving process, thereby forming a multi-layer integrated base fabric. The method includes bonding the base fabric and a resin layer together to form an artificial leather; and punching holes multiple air vent holes in the leather distributed in the resin layer and base fabric in the thickness direction.

A slash-protecting panel is affordable, comfortable, flexible, light, and concealable, while providing at least 80N HOSDB slash protection. A plurality of solid elements are aligned on upper and lower backing sheets in rows and columns separated by continuous gaps between 25% and 95% as wide as the solid elements, the upper elements being centered above the gap intersections of the lower elements, leaving isolated gap islands uncovered but no continuous gaps. Embodiments further include a third layer with smaller button solid elements arranged behind the gap islands, leaving no gaps. The solid elements can be ceramic or metal, and the backing sheets can be ballistic fabric, or any convenient woven, non-woven, or warp knit. Solid elements can be attached to the sheets by rivets or adhesives, or held in pockets. Embodiments include an inner and/or an outer covering layer of a knit or similar fabric for added comfort.

An insulated container may include a rigid container surrounding an insulation layer formed from a post-industrial, pre-consumer card waste. The insulation layer may be characterized by a lack of any wrapping material. The insulation layer may be manufactured using a variety of converting processes including, carding, airlay, and needle punch to form a non-woven material for providing consistent density throughout the insulation layer. The insulation layer may include a natural fiber lamination layer on an outer surface of the insulation layer. The insulation layer may be biodegradable in an anaerobic environment.

A vehicle interior panel includes a substrate with non-uniform hardness, providing cushioned portions of the panel without the need for a distinct cushioning layer. The substrate is made from a mat of natural and synthetic fibers that is heated and pressed so that the pressed mat has thick and thin portions. The thin portions are rigid and structural, and the thick portions are soft. Application of a decorative layer can be incorporated into the process, as can back-injection molding (BIM) for additional structure.

The present invention relates to a low-temperature dry preparation method for a flame-retardant fabric, for use in compounding a first substrate with a second substrate, wherein the first substrate and the second substrate are pressed together by means of hot melt adhesive-based cold compounding: spraying and coating a surface of the first substrate with a hot metal adhesive in a flowable state, feeding the first substrate and the second substrate together into a press roller group, making the hot melt adhesive on the surface of the first substrate face the second substrate, and cold pressing the first substrate, the hot melt adhesive, and the second substrate together by means of the press roller group.

A decorative, nonwoven laminate and a method of forming, including a first side of a first nonwoven affixed to one or both of a) a first side of a polymeric sheet or b) a second nonwoven, wherein the first nonwoven exhibits a basis weight of 15 g/m.sup.2 to 500 g/m.sup.2 and the second nonwoven exhibits a basis weight of 15 g/m.sup.2 to 1200 g/m.sup.2; and a colorant deposited on a second side of the first nonwoven. A topical coating may or may not be applied to improve durability of the printed surface layer.

A process for fabricating a three-dimensional, multi-layered fabric product with a moisture barrier is provided. A partially seamed inner lining fabric assembly having at least a two-dimensional shape is laminated with a membrane barrier film having flaps left un-laminated to cover at least one seam. The inner lining fabric assembly is further seamed and flaps of the of the membrane barrier film overlapped into contact with each other and sealed to provide a continuous moisture barrier. A process for fabricating a stretchable section of a garment with a moisture barrier is also provided. At least a section of a garment is formed from fibers arranged in a pattern having a direction of stretch in one direction and a three-dimensional surface texture such that a portion of the fibers protrude above another portion of the fibers. The stretchable section is stretched in the direction of stretch. Segments of a membrane barrier film are adhered to an outer edge of the protruding portion of the fibers while the section is stretched in the direction of stretch, leaving intermediate segments of the barrier film free from adherence to the section. In this way, the intermediate segments of the membrane barrier film include slack that folds up to form ruches when the section is in a relaxed state.