An insulated container may include a rigid container surrounding an insulation layer formed from a post-industrial, pre-consumer card waste. The insulation layer may be characterized by a lack of any wrapping material. The insulation layer may be manufactured using a variety of converting processes including, carding, airlay, and needle punch to form a non-woven material for providing consistent density throughout the insulation layer. The insulation layer may include a natural fiber lamination layer on an outer surface of the insulation layer. The insulation layer may be biodegradable in an anaerobic environment.

The present invention provides a dual layer planter liner having: (a) a first fibrous layer having an interior surface and an exterior surface, the first fibrous layer is formed into a pot for emplacing a planting medium and/or plant therein. The first fibrous layer is formed from a first fibrous material; and a second fibrous material adhered onto the exterior surface of the first fibrous layer. The adhered second fibrous material forms a second fibrous layer. The present invention, also, provides a method for making the dual layer planter liner hereof.

A method and apparatus for manufacturing a hemp-based building product or material. The method and apparatus include forming a hemp-based multilayer structure, including applying a first solution to a first film layer, applying a hemp strand layer to the first film layer with the first solution, applying a second solution to the hemp strand layer, applying a filler material layer to the hemp strand layer with the second solution, applying a third solution to the filler material layer, and applying a second film layer to the filler material layer with the third solution. The method and apparatus also include pressing the formed hemp-based multilayer structure and heating the formed hemp-based multilayer structure.

A molding process (100) comprising the step of inserting an uncured blank (102) in a mold cavity (14) formed in a mold system, the uncured blank including fiber and uncured binder, transferring heat from the mold system to a cool pressurized gas (108) to establish a hot pressurized gas, injecting the hot pressurized gas into the mold cavity (110), and transferring heat (112) from the hot pressurized gas to the uncured blank to cause the uncured binder to cure and establish a cured product (114).

Functionalized textile materials are provided. At least a portion of a textile surface in includes a ceramic material, such as a binderless porous structured ceramic, and optionally, one or more functional layer is applied, resulting in a textile material with one or more desirable functional properties, such as hydrophilicity, hydrophobicity, flame retardancy, photocatalysis, anti-fouling, and/or deodorant properties.

A personal protective equipment face covering includes at least one layer. Each of the at least one layers includes at least one fabric material. Wherein, each of the at least one layers of the at least one fabric material including an inherently ionic material. Wherein an ionic charge on the inherently charged ionic material comes from a molecular structure, not from electrostatic charge or triboelectricity.

Disclosed herein are a composite material and a method of manufacturing a vehicle interior material using the same. The composite material is manufactured by laminating first and second substrates which each include a felt layer consisting of a natural fiber and a synthetic fiber, a polyolefin film layer, and a thermosetting resin coating layer. Through such a structure, it is possible to implement high stiffness and a reduction in weight, to prevent crushing, occurrence of irregularity, breaking, etc. due to expression of an impregnated resin from front and back surfaces of a conventional material, and to easily attach a bracket and a surface material in a post-treatment process.

A process for fabricating a three-dimensional, multi-layered fabric product with a moisture barrier is provided. A partially seamed inner lining fabric assembly having at least a two-dimensional shape is laminated with a membrane barrier film having flaps left un-laminated to cover at least one seam. The inner lining fabric assembly is further seamed and flaps of the of the membrane barrier film overlapped into contact with each other and sealed to provide a continuous moisture barrier. A process for fabricating a stretchable section of a garment with a moisture barrier is also provided. At least a section of a garment is formed from fibers arranged in a pattern having a direction of stretch in one direction and a three-dimensional surface texture such that a portion of the fibers protrude above another portion of the fibers. The stretchable section is stretched in the direction of stretch. Segments of a membrane barrier film are adhered to an outer edge of the protruding portion of the fibers while the section is stretched in the direction of stretch, leaving intermediate segments of the barrier film free from adherence to the section. In this way, the intermediate segments of the membrane barrier film include slack that folds up to form ruches when the section is in a relaxed state.

An elastomeric laminate material having resolution and image clarity includes an underlying ink graphic fabric material which is receptive to a elastomer-based material, the underlying ink graphic fabric material layer having an image thereon having interstitial areas residing in the underlying ink graphic fabric material layer and elastomer-based transparent material is formed as a layer thereon penetrating the interstitial areas in a manner to substantially remove all air therefrom and which is compressed and consolidated bonded to the ink graphic layer to form a substantially uniform laminate configuration and retain a transparent and elastic cushion characteristic through the exterior polymeric film layer enabling resolution and clarity of the image, wherein the exterior polymeric film layer imparts a nonslip tactile surface to the laminate.

An installation and a method for selectively producing a single-ply or alternatively a multi-ply nonwoven includes an inclined wire former configured to deposit a sheet of wet-laid fibre material on a first circulating belt, a further belt configured to receive the sheet of wet-laid fibre material from the first circulating belt, a roller card arranged downstream in the material transport direction and configured to introduce a roller card web into the installation, a hydroentanglement arranged downstream in the material transport direction and including at least one water beam configured to entangle, bond and/or structure a single sheet of fibres or a plurality of sheets of fibres, and a dryer arranged downstream in the material transport direction.