A method of making a tire includes placing substantially circular sheets of polymeric material on top of each other until a tire is built to a predetermined width. A predetermined tread shape is formed along a circumference of the substantially circular sheets of polymeric material.

A nonpneumatic tire includes an annular outer surface, an annular inner surface, and a webbing extending from the annular outer surface to the annular inner surface. The nonpneumatic, tire also includes a plurality of shear elements extending circumferentially around the annular outer surface and spaced laterally apart from each other. Each shear element includes a substanially inelastic lower region, a substantially inelastic upper region, and an elastic region disposed between the substantially inelastic lower region and the substantially inelastic upper region. The nonpneumatic tire further includes a tread layer extending circumferentially around the plurality of shear elements.

A nonpneumatic tire includes an annular outer surface, an annular inner surface, and a webbing extending from the annular outer surface to the annular inner surface. The nonpneumatic, tire also includes a plurality of shear elements extending circumferentially around the annular outer surface and spaced laterally apart from each other. Each shear element includes a substanially inelastic lower region, a substantially inelastic upper region, and an elastic region disposed between the substantially inelastic lower region and the substantially inelastic upper region. The nonpneumatic tire further includes a tread layer extending circumferentially around the plurality of shear elements.

A non-pneumatic tire having a plurality of individual modules is mounted on a wheel having with a plurality of depressed module mounting slots to form a wheel and tire assembly. Each module has a body with an opening in the middle that separates the upper region from the lower region. The lower region has an attachment hole for attaching the module to the mounting slot. The lower region of the module and the mounting slot are shaped accordingly to fit each other. The module has two arms, each having an interlocking face disposed at their ends. A full set of interconnected modules forms a complete annular tire. The wheel includes a plurality of depressed mounting slots with a wheel attachment hole disposed around the rim where the modules can be mounted. The rim includes flanges that bound the mounting slot on both sides preventing the modules from sliding sideways.

A non-pneumatic tire having a plurality of individual modules is mounted on a wheel having with a plurality of depressed module mounting slots to form a wheel and tire assembly. Each module has a body with an opening in the middle that separates the upper region from the lower region. The lower region has an attachment hole for attaching the module to the mounting slot. The lower region of the module and the mounting slot are shaped accordingly to fit each other. The module has two arms, each having an interlocking face disposed at their ends. A full set of interconnected modules forms a complete annular tire. The wheel includes a plurality of depressed mounting slots with a wheel attachment hole disposed around the rim where the modules can be mounted. The rim includes flanges that bound the mounting slot on both sides preventing the modules from sliding sideways.

A method of making a tire includes forming a first sheet of material having a circular shape. The first sheet of material includes an upper ring and a lower ring. The first sheet of material further includes a plurality of spoke portions extending from the upper ring to the lower ring. A reinforcement is placed on the first of polymeric material, which includes placing the reinforcement on at least a portion of the upper ring. A second sheet of material having a circular shape is formed. The second sheet of material is placed on the first sheet of material such that the reinforcement is sandwiched between the first and second sheets of material. The method further includes placing additional sheets of material and additional reinforcements on the second sheet of material until a tire is built.

A method and apparatus for molding non-pneumatic wheels is provided. The exemplary method and apparatus allow for the use of the same molding system to manufacture wheels with different hub constructions. Different configurations of removable mold elements are utilized within the same molding system to provide wheels with different hub constructions.

A non-pneumatic tire includes a support structure for supporting a load from a vehicle. The support structure includes an inner annular portion, an outer annular portion concentrically provided on an outer side of the inner annular portion, and a plurality of connecting portions which connect the inner annular portion and the outer annular portion to each other and are provided in a tire circumferential direction independently of one another, the plurality of connecting portions are configured such that elongated plate-like first connecting portions and elongated plate-like second connecting portions are arrayed along the tire circumferential direction, an angle α and an angle β, the angles being formed by an inner circumferential surface of the outer annular portion and both side surfaces of each of the connecting portions, both surfaces facing the tire circumferential direction, are 75° or more and 120° or less.

The present invention provides an annular beam of monolithic construction of one homogeneous material and a related efficient, low-cost non-pneumatic tire. Specific geometric design, combined with nonlinear elastomer physical properties, enable the suppression of all reinforcing belts, continuous fibers, or other strengthening layers in the annular beam. The annular beam consists of at least two bands that are continuous in the circumferential direction and connected by a web geometry. The non-pneumatic tire consists of the annular beam, a ground contacting portion, a central wheel, and a plurality of web spokes that connect the wheel and beam. When the tire is loaded to a design load against a flat surface over a design contact length, a contact area of essentially uniform pressure is produced, while the load is transmitted from the beam to the hub via tension in the web spokes. The tire can be economically manufactured.

A non-pneumatic wheel possessing spokes having a compliant shear block providing spoke tension.