Presented are high-voltage electrical systems, control logic, and electric-drive vehicles with optimized motor torque output. A method of operating an electric-drive vehicle includes a controller identifying the vehicle's operating mode and determining calibration settings corresponding to this operating mode. These calibration settings include low and high coolant temperature (CoolTemp) thresholds, and motor-calibrated torque limits as a function of CoolTemp. The controller determines if the present CoolTemp of the power inverter's coolant is greater than the low CoolTemp threshold and less than the high CoolTemp threshold. If so, the controller sets a motor torque limit of the vehicle's electric motor to a torque limit value selected from a fixed torque limit region within the torque limits data between the low and high CoolTemp thresholds. The controller operates the power inverter to regulate the transfer of electrical power between a rechargeable battery and the electric motor based on the motor torque limit.

Methods and systems are provided for aging a new plastic fuel tank in a vehicle. In one example, during a plug-in event to recharge a battery of the vehicle, the fuel tank is isolated and the fuel pump is actuated to agitate fuel within the tank and increase fuel vapors until the plastic fuel tank becomes aged to a predetermined degree by fuel vapors generated therein. In this manner, the fuel tank is aged more rapidly, resulting in more accurate fuel level readings and less noise and vibration.

The present application discloses wind-powered charging systems and methods for an electric vehicle. The present system can be located within tube structure on the interior of a vehicle and can comprises one or more intake ports such that, when the car is in motion, air flows into the intake ports. The intakes ports are operatively connected to at least one wind turbine, each wind turbine having a self-contained alternator and blades, the alternator being located interior to the blades. In operation, the air flow from the intake port rotates the blades of the turbine to generate electricity (AC or DC electricity) in the alternator, which is used to charge one or more batteries of the vehicle. The electricity created in the alternator can be used to produce more than one voltage output such that batteries of different voltages can be charged simultaneously.

A battery management apparatus, including: a sensing unit configured to measure a pack voltage value of a battery pack configured to be charged by receiving a charging current from an engine, output a starting current to turn on the engine, and output an operating current to operate electronic components, and a processor configured to: set a first voltage region by using a first current value (CV) of the charging current and an internal resistance value (IRV) of the battery pack, set a second voltage region by using a second CV of the starting current and the IRV, set a third voltage region by using a third CV of the operating current and the IRV, calculate a voltage change amount of the pack voltage value, compare the first, second, and third voltage regions with the voltage change amount, and determine whether the battery pack is charged or discharged.

A valve for a fluid system of a vehicle having a valve housing with valve housing openings, a valve body arranged so as to be rotatable about an axis of rotation, a valve seal, a valve drive, and a plurality of connecting pieces corresponding to the valve housing openings. The connecting pieces have a circular flow passage area in cross section at a free end of the respective connecting piece, and the valve housing openings, corresponding to the connecting pieces, each have a substantially rectangular cross section. The respective valve housing opening is larger than the flow passage area at the free end of the corresponding connecting piece, and the flow passage areas of the connecting pieces widen in a diffuser-like manner from the free end of the respective connecting piece to the respective corresponding valve housing opening and merge in a stepless manner into the respective valve housing opening.

A drive unit includes a housing having first and second chambers. An electromotive drive is disposed in the first chamber and including a hollow rotor shaft. A transmission is disposed in the second chamber and includes an output shaft extending through the rotor shaft such that a gap is formed. The transmission further includes a gearing arrangement that operably couples the output shaft to the rotor shaft and reduces a speed ratio between the rotor shaft and the output shaft so that the output shaft rotates slower than the rotor shaft when operating. The gearing arrangement includes a first element fixed to the rotor shaft and a second element that rotates slower than the first element when operating. An annular clearance is defined between the first and second elements. An annular seal has a first portion engaging with the first element and a second portion engaging with the second element.

A vehicle includes a frame, a subframe, a powertrain, a steering gear, and a bracket. The subframe is fastened to the frame at a subframe attachment point, and the subframe is movable relative to the frame along a collision path in response to a frontal collision. The powertrain is attached to the subframe. The steering gear is coupled to the subframe and disposed in the collision path between the powertrain and the subframe attachment point. The bracket is attached to the powertrain and disposed in the collision path between the powertrain and the steering gear. The bracket is positioned to wedge the steering gear between the subframe and the frame during the frontal collision to deform the subframe at the subframe attachment point.

In a drive device, a first flow path of a fluid connects a gear accommodation portion and an inlet of a pump. A second flow path connects an outlet of the pump and one end of a third flow path via a cooler. The third flow path is inside a partition wall of a housing and intersects a rotation axis of a first shaft. A fourth flow path connects another end of the third flow path and one end of a fifth flow path. The fifth flow path is inside a gear side lid of the housing. Another end of the fifth flow path is connected to one end of a second shaft in an axial direction. One end of a sixth flow path is connected to another end of the third flow path. Another end of the sixth flow path is inside a housing tubular portion.

A management system of a vehicle battery replacement system has a plurality of battery replacement stations for replacing a depleted battery pack of an electric vehicle with a charged battery pack. Each battery replacement station includes a coordinating device. The management system also has a control system in communication with the coordinating devices of the battery replacement stations and a plurality of client devices. The control system is configured to receive a request for a battery replacement operation from a client device, and select a battery replacement station of the plurality of battery replacement stations for performing the battery replacement operation

A system and method in a building or vehicle for an actuator operation in response to a sensor according to a control logic, the system comprising a router or a gateway communicating with a device associated with the sensor and a device associated with the actuator over in-building or in-vehicle networks, and an external Internet-connected control server associated with the control logic implementing a PID closed linear control loop and communicating with the router over external network for controlling the in-building or in-vehicle phenomenon. The sensor may be a microphone or a camera, and the system may include voice or image processing as part of the control logic. A redundancy is used by using multiple sensors or actuators, or by using multiple data paths over the building or vehicle internal or external communication. The networks may be wired or wireless, and may be BAN, PAN, LAN, WAN, or home networks.