A method of casting a core includes the steps of preparing a first half of a corebox, preparing a second half of a corebox such that the parting line of a core formed from the first and second coreboxes runs along the vertical axis of the core.

Disclosed is a front suspension system having overload protection. The system comprises a mounting seat, a centering device, a support device used for supporting a coupling buffer and a coupling end pin, wherein the mounting seat is connected to a railway vehicle body, and the centering device and the support device are both installed on the mounting seat. The system further has a coupling connection seat and an overload protection element, wherein the coupling connection seat comprises a base and a coupling connection part connected as one with the base. The base is connected to a rear face of the mounting seat by means of the overload protection element. The coupling connection part passes through a through hole provided in the middle of the mounting seat and is connected with the coupling buffer by means of the coupling end pin. The coupling connection part is closely fitted with the through hole. The front suspension system has a simple structure and is lightweight.

Disclosed is a front suspension system having overload protection. The system comprises a mounting seat, a centering device, a support device used for supporting a coupling buffer and a coupling end pin, wherein the mounting seat is connected to a railway vehicle body, and the centering device and the support device are both installed on the mounting seat. The system further has a coupling connection seat and an overload protection element, wherein the coupling connection seat comprises a base and a coupling connection part connected as one with the base. The base is connected to a rear face of the mounting seat by means of the overload protection element. The coupling connection part passes through a through hole provided in the middle of the mounting seat and is connected with the coupling buffer by means of the coupling end pin. The coupling connection part is closely fitted with the through hole. The front suspension system has a simple structure and is lightweight.

A railcar end unit is operable to be mounted in a center sill between buff and draft sill stops. The buff and draft end bodies are configured to be shiftably mounted relative to the center sill to engage the respective sill stops and to shift axially relative to one another along a unit axis. The end unit includes a buff spring pack operably mounted between the end bodies and compressible along the unit axis from a neutral condition to a compressed condition.

A method of casting a core includes the steps of preparing a first half of a corebox, preparing a second half of a corebox such that the parting line of a core formed from the first and second coreboxes runs along the vertical axis of the core.

A method of casting a core includes the steps of preparing a first half of a corebox, preparing a second half of a corebox such that the parting line of a core formed from the first and second coreboxes runs along the vertical axis of the core.

A railroad car coupling system including a draft sill with front and rear stops, a coupler along with an energy management assembly for receiving and dissipating external forces experienced by the coupler. A yoke also forms part of the coupling system and is operably coupled to the coupler. The yoke includes top and bottom walls which each include two forward facing stops. A follower is mounted substantially between the top and bottom walls of the yoke for receiving forces experienced by the coupler. The follower is configured with two laterally spaced vertical extensions disposed toward opposed upper corners of the follower and two laterally spaced vertical extensions disposed toward opposed lower corners of the follower. Forward facing surfaces on the follower extensions arc arranged in generally coplanar relationship relative to each other. Rearward facing surfaces on the follower extensions are arranged in generally coplanar relationship with each other and operably engage with the forward facing stops on the yoke to enhance the distribution of forces when the follower engages the front stops on the center sill when the coupling system is in a full draft condition.

An energy absorption/coupling system for a railcar including a draft assembly provided toward opposed ends of a centersill on the railcar. Each draft assembly includes a coupler and a draft gear assembly disposed in longitudinally disposed and operable relation relative to each other. The coupler is configured to allow at least 4.5 inches of travel in a single longitudinal direction during operation of the coupler. The draft gear assembly of each draft assembly is configured to consistently and repeatedly withstand up to about 110,000 ft-lbs. of energy imparted to the energy absorption/coupling system at a force level not to exceed 900,000 lbs. over a range of travel of a wedge member in an inward axial direction relative to the housing of at least 4.5 inches. With the present invention disclosure, high level impact forces between rail cars can be absorbed and dissipated while maintaining an overall length of the railcar constant and unchanged. A method for releasably coupling two railcars to each other is also disclosed.

An energy absorption/coupling system for a railcar including a draft assembly provided toward opposed ends of a centersill on the railcar. Each draft assembly includes a coupler and a draft gear assembly disposed in longitudinally disposed and operable relation relative to each other. The coupler is configured to allow at least 4.5 inches of travel in a single longitudinal direction during operation of the coupler. The draft gear assembly of each draft assembly is configured to consistently and repeatedly withstand up to about 110,000 ft-lbs. of energy imparted to the energy absorption/coupling system at a force level not to exceed 900,000 lbs. over a range of travel of a wedge member in an inward axial direction relative to the housing of at least 4.5 inches. With the present invention disclosure, high level impact forces between rail cars can be absorbed and dissipated while maintaining an overall length of the railcar constant and unchanged. A method for releasably coupling two railcars to each other is also disclosed.

A process for producing a coupler and an improved coupler are provided. The process produces a coupler by constructing a mold that is a replica of the coupler and is constructed from a plurality of mold components that are selected and assembled to form a mold having the shape of the coupler. The mold components may include a front mold component section that forms the head of the coupler, a rear mold component section that forms the shank of the coupler, and, optionally one or more shelf components forming a shelf of the coupler. The front, rear and shank mold components may themselves be made from a plurality of mold components that are assembled together. The mold is formed from a consumable material, coating with a heat resistant material so that the assembled mold components are within a mold volume, and molten metal is added to the mold volume.