A vehicle floor panel is provided in which a honeycomb core made of metal sandwiched and adhered between two CFRP plates is one in which a large number of core units formed into a polygon shape are continuous within one plane so as to share a side of the polygon. Since closed-section parts formed by a hat-shaped cross section part formed along the side and one CFRP plate are continuous with each other at a vertex of the polygon of the adjacent core units, not only is it possible to lighten the weight by opening the interior of the polygon (P) shape core unit, but it is also possible to enhance the energy-absorbing performance by dispersing and transmitting a collision load inputted into one direction of the floor panel toward a plurality of other directions because the high strength load transmission path is continuous with other load transmission paths.

A cargo vehicle configured to support cargo includes a frame assembly with at least one rail member defining a portion of an outer perimeter of the trailer. The cargo vehicle also includes a composite member adjacent to the frame assembly and a mounting member removably coupled to the at least one rail member and permanently coupled to the composite member.

Disclosed are various embodiments of a structural reinforcement system. The system reinforces hollow cavities within various products to increase the structural rigidity of the product. The system generally includes a rigid carrier, a bonding material, and an insert. The rigid carrier provides the primary structural reinforcement within the cavity, and also serves as a substrate to carry the bonding material. The insert is provided to increase the structural rigidity of the reinforcement system.

This disclosure relates to a motor vehicle floor assembly, and further relates to a method of constructing a motor vehicle which reduces the number of fixing points (i.e., fastener attachment points) on a vehicle chassis. An example floor assembly includes a vehicle frame, a floor panel, and at least one underbody vehicle component forming a subassembly with the floor panel installed to an underside of the vehicle frame. The floor panel comprises at least one recess configured to receive a portion of the vehicle frame.

A vehicle roof stiffener includes a metal or metal alloy frame defining a central opening and at least one corner. The vehicle roof stiffener also includes a fiber reinforced polymer (FRP) portion including at least one transition structure comprising a metal or a metal alloy. At least some of the fibers of the FRP portion are embedded in the transition structure. The FRP portion is located in the at least one corner. In some examples, the frame includes an opening in the at least one corner, and the FRP portion spans the opening. In other examples, the FRP portion overlaps the frame at the at least one corner. The FRP portion located at the corner may improve rigidity of the roof stiffener to increase resistance to a racking motion and increase the overall stiffness of the vehicle.

The invention relates to a trailer coupling for a motor vehicle, wherein the trailer coupling has a coupling arm, on the free end region of which a ball neck is formed, on which a coupling ball is arranged for attaching a trailer or coupling a load carrier to the motor vehicle. The coupling ball is spherical on the side thereof facing away from the ball neck and has a spherical segment plane on the side thereof facing the ball neck. Between the spherical segment plane and a portion of the ball neck which has a smaller outer circumference than the spherical segment plane there is arranged a throat portion having a transition contour extending in a concave manner between the ball neck and the spherical segment. The transition contour transitions with a coupling ball transition region into an external contour of the coupling ball, in particular into the spherical segment plane, and transitions with a ball neck transition region into an outer surface of the ball neck. According to the invention, the transition contour has a curved configuration having a non-constant radius.

A crash energy absorption part for an automobile is provided in a front portion or a rear portion of an automotive body and absorbing crash energy when a crash load is input from a front or a rear of the automotive body, and includes: a top portion; a tubular member including a side wall portion continuous with the top portion via a shoulder part of a punch; and a resin applied or patched to at least an inner surface of the shoulder part of a punch of the tubular member. The resin has a thickness gradually changing in an axial direction from one end side toward other end side, a thickest portion of the thickness is 8 mm or less, and the resin is bonded to the inner surface with an adhesive strength of 10 MPa or more and is axially crushed when the crash load is input.

An electric vehicle battery pack with a strike shield affixed to its bottom. The strike shield provides structural support to withstand ground strikes without damaging the batteries within the battery pack. The strike shield is a mixed material sandwich bottom plate structure having a composite top layer, a middle core with one or more hollow members adhesively connected or welded together, or a single integrated structure with elongated stiffeners and/or a base member with elongated channels for stiffness, and a composite bottom layer.

A vehicle body structure includes a lower cabin made of a Carbon Fiber Reinforced Plastic (CFRP) material, an upper body made of a steel material and connected to the lower cabin, and a rear body made of an aluminum material and connected to rear sides of the lower cabin and the upper body.

Light-weight beam assembly and truck trailer using the same are disclosed herein. The light-weight beam assembly is a beam being a single unitary continuous piece comprising at least two cutouts cut through, at least one vertically extending supporting member and a plurality of reinforcement members. Two beams may be connected by a plurality of transversal members for use in a truck trailer.