A plastic composite material panel is disclosed. An embodiment of a plastic composite material panel includes a roof plate portion that includes a molding sheet on which a plurality of resin layers are stacked. A reinforcing layer is formed on the molding sheet and is designed to be bonded to a vehicle body frame. A material filling portion is formed at an end of an edge of the roof plate portion by the reinforcing layer.

In an embodiment, an energy-absorbing device can comprise: a polymer reinforcement structure, wherein the polymer reinforcement structure comprises a polymer matrix and chopped fibers; and a shell comprising 2 walls extending from a back and forming a shell channel, wherein the shell comprises continuous fibers and a resin matrix; wherein the polymer reinforcement structure is located in the shell channel.

A composite liftgate system with an inner panel construction having a strengthening channel structure. Structural composite reinforcements are bonded to the inner panel where additional strength is needed to meet predetermined performance requirements. Where the extra structure is needed, no steel or a minimum amounts of steel is used and the structural reinforcements are bonded in place using adhesive prior to application of additional fasteners.

A structural reinforcement for a vehicle comprising: a) a carrier having a base wall from which a plurality of projections extend, the plurality of projections including at least one first projection and at least one second projection and the at least one first projection having a height greater than a height of the at least one second projection; b) an activatable material which is heat activatable and affixed to the carrier, configured to secure the carrier in a cavity of the vehicle; wherein in event of an impact, the at least one first projection and second projection are configured to deform toward the base wall and/or in a direction of an impact load in response to the impact load; and the at least one first projection is configured to receive the impact load and deform before the at least one second projection receives the impact load and deforms.

A structural reinforcement for a vehicle comprising: a) a carrier having a base wall from which a plurality of projections extend, the plurality of projections including at least one first projection and at least one second projection and the at least one first projection having a height greater than a height of the at least one second projection; b) an activatable material which is heat activatable and affixed to the carrier, configured to secure the carrier in a cavity of the vehicle; wherein in event of an impact, the at least one first projection and second projection are configured to deform toward the base wall and/or in a direction of an impact load in response to the impact load; and the at least one first projection is configured to receive the impact load and deform before the at least one second projection receives the impact load and deforms.

A method of producing a reinforcement element for reinforcing a structural element in a motor vehicle includes the following steps: pultruding a support element having a longitudinal axis that extends, when in use, along a longitudinal axis of the structural element, the support element having a plurality of outer faces that extend in the direction of the longitudinal axis; placing an adhesive on at least one of the outer faces of the support element; and cutting the pultruded support element to size

A method of producing a reinforcement element for reinforcing a structural element in a motor vehicle includes the following steps: pultruding a support element having a longitudinal axis that extends, when in use, along a longitudinal axis of the structural element, the support element having a plurality of outer faces that extend in the direction of the longitudinal axis; placing an adhesive on at least one of the outer faces of the support element; and cutting the pultruded support element to size

A load structure may include a first honeycomb layer, a second honeycomb layer, and/or an attachment feature. The second honeycomb layer may be connected to the first honeycomb layer. The attachment feature may be connected to at least one of the first honeycomb layer or the second honeycomb layer. A method of manufacturing a load structure may include providing a first honeycomb layer, a second honeycomb layer, and an attachment feature, disposing an adhesive layer onto at least one of the first honeycomb layer or the second honeycomb layer, connecting an attachment feature to the first honeycomb layer or the second honeycomb layer, and/or disposing the first honeycomb layer onto the second honeycomb layer.

A vehicle outer plate panel includes: a transparent resin plate that is formed into a prescribed shape through pressure molding and is attached to a vehicle so as to constitute an outer wall of a body; and a decorative layer that is formed on at least a part of the transparent resin plate through screen printing such that the transparent resin plate is decorated therewith. A method of producing an vehicle outer plate panel is also disclosed.

A floor board, and a method and apparatus for manufacturing same. The floor board (100) comprises a polyurethane-foam board (110). The polyurethane-foam board (110) is made of a polyurethane foam material foamed from a polyurethane foam raw material. The polyurethane-foam board (110) is provided with a plurality of linear members (120) passing though the polyurethane-foam board in a predetermined direction. The plurality of linear members (120) are arranged at intervals. The polyurethane-foam board (110) is foaming-molded by continuous drawing.