An aircraft wing box is disclosed having a fuel tank with a fuel-tight boundary, upper and lower covers, forward and aft spars, and a partition including an inboard portion, an outboard portion, and a third portion between the inboard and outboard portions. Each cover is attached to each spar, the inboard portion of the partition is joined to each cover and joined to one of the spars, the outboard portion of the partition is joined to each cover and joined to one of the spars, each cover is joined to the partition. The inboard part, outboard part and third part of the partition are integrally formed as a single-piece; and the single-piece provides part of the fuel-tight boundary of the fuel tank.

Aircraft fuel tank joints and related methods. The aircraft fuel tank joints comprise a first structural member comprising a first joint face, a second structural member comprising a second joint face that is spaced apart from the first joint face by a gap, a sealant dam compressed between the first and second joint faces and defining the gap, a first sealant zone on a first side of the sealant dam within the gap, and a second sealant zone on a second side of the sealant dam within the gap. The sealant dam and the first and second zones of sealant substantially fill, and form three independent seals within, the gap. The methods comprise substantially filling the gap with the sealant dam, the first zone of sealant, and the second zone of sealant, and compressing the sealant dam between the first and second faces to the compressed thickness.

Aircraft fuel tank joints and related methods. The aircraft fuel tank joints comprise a first structural member comprising a first joint face, a second structural member comprising a second joint face that is spaced apart from the first joint face by a gap, a sealant dam compressed between the first and second joint faces and defining the gap, a first sealant zone on a first side of the sealant dam within the gap, and a second sealant zone on a second side of the sealant dam within the gap. The sealant dam and the first and second zones of sealant substantially fill, and form three independent seals within, the gap. The methods comprise substantially filling the gap with the sealant dam, the first zone of sealant, and the second zone of sealant, and compressing the sealant dam between the first and second faces to the compressed thickness.

A seal for sealing an aircraft fuel tank, an aircraft wing rib and stringer sealing assembly, an aircraft wing fuel tank, an aircraft structural wing box, an aircraft wing, and a method of sealing an aperture are disclosed. The seal is for sealing a wing rib to a stringer passing through an aperture in the rib at a variable position in the aperture. The seal includes self-adjustment means to absorb any tolerance when forming the seal, upon the stringer being assembled into the aperture in the rib.

A seal for sealing an aircraft fuel tank, an aircraft wing rib and stringer sealing assembly, an aircraft wing fuel tank, an aircraft structural wing box, an aircraft wing, and a method of sealing an aperture are disclosed. The seal is for sealing a wing rib to a stringer passing through an aperture in the rib at a variable position in the aperture. The seal includes self-adjustment means to absorb any tolerance when forming the seal, upon the stringer being assembled into the aperture in the rib.

A noise attenuating device for reducing acoustic resonance in a cavity of an aircraft with an opening in a skin of the aircraft defining a first surface area and an opening peripheral edge includes a connection mechanism for securing the noise attenuating device in proximity to the opening in the skin of the aircraft and an exterior surface. The exterior surface defines a second surface area that is less than the first surface area of the opening and a device peripheral edge, which has a first section having an edge profile complimentary to at least a portion of the opening peripheral edge and a second section having an indented edge profile in relation to the first section such that when the noise attenuating device is secured within the opening, at least one gap is formed between the device peripheral edge and the opening peripheral edge.

Described herein are methods of forming uncured sealant assemblies and also methods of forming seals between various parts using such assemblies. In some examples, an uncured sealant assembly comprises two protective layers and an uncured sealant layer, disposed in between. The uncured sealant assembly is stored and provided at a cure-inhibiting temperature, selected to minimize the curing rate of the uncured sealant layer. The size and the shape of the uncured sealant layer are specifically selected to ensure the complete coverage of the faying surfaces, filling of all gaps and voids between the faying surfaces, and controlling the shape and size of uncured sealant squeeze out between the faying surfaces. In some examples, the size and shape of the uncured sealant layer maybe be specifically selected to have no uncured sealant squeeze out between parts.

Fuel tanks and methods of manufacture are presented. A fuel tank in a wing of an aircraft comprises a composite skin, a composite spar, and a structural gap filler between a flange of the spar and a first surface of the skin, the structural gap filler having a compressive strength equivalent to or greater than a compressive strength of a joint between the composite spar and the composite skin.

Fuel tanks and methods of manufacture are presented. A fuel tank in a wing of an aircraft comprises a composite skin, a composite spar, and a structural gap filler between a flange of the spar and a first surface of the skin, the structural gap filler having a compressive strength equivalent to or greater than a compressive strength of a joint between the composite spar and the composite skin.

A fuel freeze mitigation and/or prevention system includes a power generator configured and adapted to be positioned within a fuel storage tank. A fluid mover device is in electrical communication with the power generator. The fluid mover device is configured and adapted to be positioned within a fuel storage tank to mitigate or prevent fuel freeze in the fuel storage tank. A method for mitigating or preventing fuel freeze in a fuel storage tank includes harvesting energy with a power generator positioned within the fuel storage tank, charging a battery with the harvested energy, monitoring a fuel temperature inside the fuel storage tank, and turning a fluid mover device positioned within the fuel storage tank ON or OFF depending on at least one of a manual command or the fuel temperature inside the fuel storage tank to mitigate or prevent fuel freeze in the fuel storage tank.