A gas separator, gas separation system, and method for separating gas from drilling cuttings by actively maintaining a liquid seal of liquid in a lower portion of a separation vessel by controlling an introduced amount of the liquid admitted to the separation vessel as a removed amount of the liquid is removed from the separation vessel and by promoting agitation of the drilling cuttings in the liquid in an agitation chamber within the lower portion of the separation vessel to aid removal of the drilling cuttings along with the removed amount of the liquid.

A screen assembly for a vibrating shaker is provided. The screen assembly utilizes an elastomeric gasket having a flat profile section and a bulb profile section, wherein said bulb profile section has a hollow interior and is configured so as to form a notched profile section where said bulb profile section connects to said flat profile section.

A system for separating solids from a fluid includes a containment vessel having a V-shaped tank in fluid communication with an agitated overflow tank. Baffles within the V-shaped tank provide a series of zones where the fluid is deposited for processing. A shaftless auger at the bottom of the V-shaped tank transfers solids to an area where they are pumped to a first hydrocyclone assembly associated with a first shaker. Overflow from the hydrocyclone assembly and underflow from the first shaker is further processed by a second hydrocyclone assembly associated with a second shaker. Overflow from the second hydrocyclone assembly and underflow from the second shaker are deposited into overflow tank which contains the cleaned fluid.

A method includes performing a downhole operation in a borehole; capturing, during the downhole operation, downhole particles and drilling mud at the surface from the borehole into a screen of at least one shaker; shaking the screen to emit vibrations to separate the downhole particles from the drilling mud; defining a vibration limit for a normal operating condition of the at least one shaker; setting a vibration fault threshold based on the vibration limit for the normal operating condition; monitoring, using at least one sensor, the vibrations over time; and determining there is a fault condition for the shaker, in response to the vibrations exceeding the vibration fault threshold.

An apparatus for separating solids from solids laden drilling fluid is provided. The apparatus includes a shale shaker and a screen assembly. The shale shaker includes a base and a basket isolated from the base, a flow tray arranged in the basket for directing screened drilling fluid. The screen assembly includes at least one layer of screening material, a screen support having a perimeter with at least one support point within the perimeter, wherein the flow tray includes at least one raised portion to support the screen assembly. In some versions the shale shaker has a basket having side supports and at least one intermediate support arranged between the side supports. The screen assembly includes a screen support supporting at least one layer of screening material.

An assembly includes at least one container, an injection medium supply, at least one flow line extending from the injection medium supply to an interior portion of the at least one container; and a pressure transducer coupled to each of the at least one flow line.

An assembly includes at least one container, an injection medium supply, at least one flow line extending from the injection medium supply to an interior portion of the at least one container; and a pressure transducer coupled to each of the at least one flow line.

A system for separating components from a slurry of drilling fluid and drill cuttings on a shaker screen having an upper side and a lower side within a shaker. The system also has a pressure differential generator to pull an effective volume of air through a section of the shaker screen to enhance the flow of drilling fluid through the section of the shaker screen and the separation of drilling fluid from drill cuttings and further maintain an effective flow of drill cuttings off the shaker. A method of separating components of a slurry of drilling fluids and solids has the steps of delivering the slurry to a shaker, flowing the slurry over a first screen and applying an effective amount of vacuum to a first portion of the first screen to remove the drilling fluids from the slurry without stalling the solids on the first screen.

An apparatus for separating solids from solids laden drilling fluid is provided. The apparatus includes a shale shaker and a screen assembly. The shale shaker includes a base and a basket isolated from the base, a flow tray arranged in the basket for directing screened drilling fluid. The screen assembly includes at least one layer of screening material, a screen support having a perimeter with at least one support point within the perimeter, wherein the flow tray includes at least one raised portion to support the screen assembly. In some versions the shale shaker has a basket having side supports and at least one intermediate support arranged between the side supports. The screen assembly includes a screen support supporting at least one layer of screening material.

A screen assembly for a vibrating shaker is provided. The screen assembly utilizes an elastomeric gasket having a flat profile section and a bulb profile section, wherein said bulb profile section has a hollow interior and is configured so as to form a notched profile section where said bulb profile section connects to said flat profile section.