An asphalt processing system is formed from a heating drum and an induction heating system. Flights move asphalt through the heating drum, which concurrently heat the asphalt along with the heating drum wall. A mixing drum can be connected to the heating drum, and include paddles or flights to move the asphalt, while concurrently mixing the material to ensure consistent temperatures through the asphalt cement. The asphalt is heating using one or more induction heating systems to quickly heat the asphalt to between 275 F. and 750 F., followed by moving the asphalt to between 275 F. and 350 F. The system can include a convection system that heats recirculated air through the heating drum. A water condenser can be employed to remove moisture during air recirculation, and reduce asphalt moisture content. The asphalt cement is optionally modified by addition of one or more rejuvenation oils. This system is particularly useful for recycled asphalt pavement, but can be used for all asphalt products.

Mobile mixing devices, mobile mixing systems, and related methods are provided. A mobile mixing device can include a frame and a mixing drum securable to the frame. The mixing drum can include a body that forms an internal cavity and can have a forward end and a bottom end. The mixing drum can also include a mouth at the forward end of the body that provides access to the internal cavity of the mixing drum. The mobile mixing device can include a heater support arm having a heater secured to an end of the heater support arm that is distal from the mixing drum. The mixing drum can be used to process cement material when the heater support arm is in a stow-away position or used to process asphalt when the heater support arm is in a heating position with the heater facing into the mouth of the mixing drum after loading of the asphalt.

A mixing drum includes a body defining a head aperture and a discharge aperture opposite the head aperture, a head coupled to the body and extending across the head aperture, a bearing member coupled to the body and defining a bearing surface surrounding the body, and a mixing element positioned within the volume and coupled to the body. The head and the body define a volume configured to contain a fluid mixture. The mixing element is configured to drive the fluid mixture toward the head when the drum is rotated in a first direction. The mixing element is configured to drive the fluid mixture towards the discharge aperture when the mixing drum is rotated in a second direction opposite the first direction. The head is made from a first material, and the body is made from a second material having a lesser density than the first material.

An asphalt processing system is formed from a heating drum and an induction heating system. Flights move asphalt through the heating drum, which concurrently heat the asphalt along with the heating drum wall. A mixing drum can be connected to the heating drum, and include paddles or flights to move the asphalt, while concurrently mixing the material to ensure consistent temperatures through the asphalt cement. The asphalt is heating using one or more induction heating systems to quickly heat the asphalt to between 275 F. and 750 F., followed by moving the asphalt to between 275 F. and 350 F. The system can include a convection system that heats recirculated air through the heating drum. A water condenser can be employed to remove moisture during air recirculation, and reduce asphalt moisture content. The asphalt cement is optionally modified by addition of one or more rejuvenation oils. This system is particularly useful for recycled asphalt pavement, but can be used for all asphalt products.

A system features an acoustic sensor configured to mount on a wall of a mixing drum, sense an acoustic characteristic of a mixture of a slurry, including concrete, contained in a mixing drum when rotating, and provide acoustic sensor signaling containing information about the acoustic characteristic sensed; and a signal processor configured to receive the acoustic sensor signaling, and determine corresponding signaling containing information about a slump characteristic of the mixture of concrete contained in the mixing drum, based upon the signaling received.

An apparatus for producing hot mix asphalt from 100% recycled pavement aggregates includes a rotatable inclined drum having a central axis and having a first and second end. A heat source spaced from one of the ends introduces hot gas into the drum via one of the first and second ends. An aggregate supply introduces aggregate into the drum through one of the first and second ends. A RAP collar spaced from the ends and positioned around the drum is used to introduce sand through openings beneath the collar into the drum as the drum is rotated. The RAP collar has an annular heat and smoke shield fastened around the drum for minimizing escape of hot gas from the drum openings beneath the RAP collar. The drum has replaceable buckets within the openings for receiving, holding and distributing sand into the drum as the drum rotates about its axis.

An improved blending apparatus for manufactured wood products with a rotating blending drum or cylinder with a pattern of alternating flights of different configurations extending from the interior of the drum. The flights lift the strands as the drum rotates to different heights before the strands free-fall back to the bottom of the drum. One flight is shorter, and may be trapezoidal in cross-section. The second flight is taller, and may have a bull-nose configuration with substantially vertical sides. During operation, the design of the bull-nose flight tends to hold more strands and to carry them closer to the top of the drum before the strands drop and fall. In contrast, the shorter height and angled sides of the trapezoidal flight tends to hold fewer strands and to not carry them as high along the side before strands drop and fall. The alternating pattern causes a more consistent and dispersed fall of strands as the drum rotates, resulting in a significantly larger and more consistent amount of the sprayed adhesives and waxes being applied to the strands, and not passing through gaps to build up on the drum wall.

Mobile mixing devices, mobile mixing systems, and related methods are provided. A mobile mixing device can include a frame and a mixing drum securable to the frame. The mixing drum can include a body that forms an internal cavity and can have a forward end and a bottom end. The mixing drum can also include a mouth at the forward end of the body that provides access to the internal cavity of the mixing drum. The mobile mixing device can include a heater support arm having a heater secured to an end of the heater support arm that is distal from the mixing drum. The mixing drum can be used to process cement material when the heater support arm is in a stow-away position or asphalt when the heater support arm is in a heating position with the heater facing into the mouth of the mixing drum.

Apparatuses and methods based thereon are provided for mixing utilizing mixer inserts. A mixer insert may be adapted to enclose a space in a container, with the mixer insert having one or more securing components for securing the mixer insert to the container, and one or more mixing components, adapted to fit within the enclosed space when the mixer insert is secured to the container, with the one or more mixing components being configured to mix material placed within the enclosed space when the container is subject to a rotational force or movement. The mixer insert may have a closing section that has a shape matching an opening of the container, with the mixer insert being configured such that the closing section engages the opening of the container. At least one of the mixing components may be a blade, which may be twisted along the length of the blade.

An asphalt production apparatus (APA) (14) and process for utilizing a substantial fraction of RAP (Recycled Asphalt Product) (10) in producing a renewed amalgam (12) for paving. The APA (14) is formed about an inclined central axis (18) and includes core components (16), namely: a non-rotating ignition cylinder (24); a rotating mixing drum (26) having a hollow interior (16) with radially spaced combustion tubes (52) longitudinally extending therethrough; and a stationary capture trap (28) for receiving renewed amalgam (12) and redirecting some spent gases (54) back through the a mixing drum (26) in a second pass. The ignition cylinder (24) receives combustion fuel (32) delivered to an igniter (34) and directs flaming gas (36) through the combustion tubes (52) at a flow rate such that the flaming gas (36) becomes spent gases (54) within the tubes (52) short of the capture trap (26) and no flaming gas (36) contacts RAP (10) in the interior of the mixing drum (26).