A method includes spraying a liquid including polymer and a gas substantially inert to the liquid respectively from a first and second orifice of a nozzle into air to form mist of beads. The beads then are collected with a collecting medium at a temperature in a range from about 10 C. to about 80 C. The collecting medium includes at least one of water and alcohols.

A method includes spraying a liquid including polymer and a gas substantially inert to the liquid respectively from a first and second orifice of a nozzle into air to form mist of beads. The beads then are collected with a collecting medium at a temperature in a range from about 10 C. to about 80 C. The collecting medium includes at least one of water and alcohols.

A system and method are directed toward the synthesis of polymeric capsules using a phase inversion process by extrusion of polymeric droplets through a syringe-needle assembly or an iris-shutter mechanism. The polymeric solution may be prepared by dissolving PAN (polyacrylonitrile) polymer in DMF (Dimethyl Formamide) solvent at high temperature through continuous stirring. Following preparation of the capsules, further treatment was initiated using triethylamine in gelation bath to make the final product an efficient removal agent of water hardness.

A system and method are directed toward the synthesis of polymeric capsules using a phase inversion process by extrusion of polymeric droplets through a syringe-needle assembly or an iris-shutter mechanism. The polymeric solution may be prepared by dissolving PAN (polyacrylonitrile) polymer in DMF (Dimethyl Formamide) solvent at high temperature through continuous stirring. Following preparation of the capsules, further treatment was initiated using triethylamine in gelation bath to make the final product an efficient removal agent of water hardness.

A spray drying process and apparatus for drying a spray dryable liquid composition to a spray dried powder is described, in which the spray dryable liquid composition contains no carrier. The spray dryable liquid composition is processed at a solids concentration not exceeding 80% by weight, based on total weight of the spray dryable liquid composition, being atomized to generate an atomized spray of liquid particles of the spray dryable liquid composition into a spray drying chamber, in which the atomized spray is contacted with a stream of drying fluid flowed at temperature not exceeding 100 C. into the spray drying chamber, to form the spray dried powder.

A spray drying process and apparatus for drying a spray dryable liquid composition to a spray dried powder is described, in which the spray dryable liquid composition contains no carrier. The spray dryable liquid composition is processed at a solids concentration not exceeding 80% by weight, based on total weight of the spray dryable liquid composition, being atomized to generate an atomized spray of liquid particles of the spray dryable liquid composition into a spray drying chamber, in which the atomized spray is contacted with a stream of drying fluid flowed at temperature not exceeding 100 C. into the spray drying chamber, to form the spray dried powder.

Some variations provide a device for assembling a plurality of particles into particle assemblies, comprising: (a) a microfluidic droplet-generating region; (b) a first inlet to the droplet-generating region, configured to feed a first fluid containing particles and a solvent for the particles; (c) a second inlet to the droplet-generating region, configured to feed a second fluid that is not fully miscible with the first fluid; (d) a droplet outlet from the droplet-generating region, configured to withdraw droplets of the first fluid dispersed in the second fluid; and (e) a droplet-dissolving region configured to remove solvent from the droplets, thereby forming particle assemblies. Some variations also provide an assembly of nanoparticles, wherein the assembly has a volume from 1 m.sup.3 to 1 mm.sup.3, a packing fraction from 20% to 100%, and/or an average relative surface roughness less than 1%, wherein the assembly is not disposed on a substrate.

Apparatuses and methods for making uniform spherical beads are disclosed. Specifically, the uniform spherical beads are made by dropping droplets on a droplet rolling part, creating beads by rolling the droplets on the droplet rolling part from one spot to another spot, and collecting the beads by a beads collector.

Apparatuses and methods for making uniform spherical beads are disclosed. Specifically, the uniform spherical beads are made by dropping droplets on a droplet rolling part, creating beads by rolling the droplets on the droplet rolling part from one spot to another spot, and collecting the beads by a beads collector.

A droplet generating method includes: providing a micro-pipe for dispensing a first liquid and a container containing a second liquid; providing a moving and locating device for positioning the micro-pipe over the container; providing a liquid driving device connecting to the micro-pipe through a connecting tube; providing a vibrating equipment connected to the micro-pipe for vibrating the micro-pipe; forming a relative periodic vibration between the micro-pipe and the container so that the outlet end of the micro-pipe is displaced to touch the second liquid in the container during a relative periodic vibration; and dispensing the first liquid in the micro-pipe out from the outlet end of the micro-pipe during the relative periodic vibration to generate a plurality of droplets of the first liquid in the second liquid which is induced by a force of the second liquid imposed on the first liquid at the outlet end.