A method for making a solid carbon material comprises: delivering a liquid comprising at least one liquid organic compound into a reaction region of a reactor; delivering a gas comprising at least one gaseous organic compound into the reaction region of the reactor; and inducing a chemical reaction between the at least one liquid organic compound and the at least one gaseous organic compound, wherein: the chemical reaction occurs in the reaction region of the reactor; the solid carbon material is made via the reaction; the solid carbon material is made during the reaction in the form of a dispersion comprising the solid carbon material dispersed in the liquid; and the chemical reaction is a homogeneous reaction comprising homogeneous nucleation of the solid carbon material in the reaction region of the reactor.

Systems and methods for hydrodearylation of a hydrocarbon feed stream comprising non-condensed alkyl-bridged multi-aromatic hydrocarbons, the method including supplying a hydrogen feed to the hydrocarbon feed stream comprising non-condensed alkyl-bridged multi-aromatic hydrocarbons; mixing the hydrogen feed with the hydrocarbon feed stream to saturate the hydrocarbon feed stream with hydrogen gas to create a hydrogen-enriched liquid hydrocarbon stream; passing the hydrogen-enriched liquid hydrocarbon stream to a hydrodearylation reactor without a separate gaseous phase of hydrogen; allowing the hydrogen-enriched liquid hydrocarbon stream to react in presence of a catalyst under specific reaction conditions to produce a product stream comprising a reduced concentration of di-aromatic compounds and an increased concentration of mono-aromatic compounds compared to the hydrocarbon feed stream comprising non-condensed alkyl-bridged multi-aromatic hydrocarbons; and recovering, from the hydrodearylation reactor, a product stream for a downstream process, wherein the non-condensed alkyl-bridged multi-aromatic hydrocarbons include at least two benzene rings connected by an alkyl bridge group having at least two carbons, wherein the benzene rings are connected to different carbons of the alkyl bridge group.

A downflow reactor, e.g. a downer reactor or system, includes an outer wall defining an interior reactor space. An elongated plug is within the outer wall having a first end and a second end, defining a longitudinal axis between the first and second ends. A distribution baffle positioned at a vertical position between the first end and the second end of the elongated plug configured and adapted to direct hot down flowing catalyst towards a feedstock spray.

Gas injectors for providing uniform flow of fluid are provided herein. The gas injector includes a plenum body. The plenum body includes a recess, a protrusion adjacent to the recess and extending laterally away from the plenum body, and a plurality of nozzles extending laterally from an exterior surface of the plenum body. The plenum body has a plurality of holes in an exterior wall of the plenum body. Each nozzle is in fluid communication with an interior volume of the plenum body. By directing the flow of fluid, the gas injector provides for a uniform deposition.

An arrangement for controlling a flow of solid particles includes a vertical inlet pipe for directing solid particles downwards and having a bottom at a level L0, a first outlet chute and a second outlet chute in particle flow connection with the vertical inlet pipe and a fluidizing device for directing controlled first and second sub flows to the first and second outlet chutes. The arrangement includes a branch in particle flow connection with an opening on a side wall of the vertical inlet pipe for directing the first sub flow of solid particles to the first outlet chute and a horizontally extending intermediate pipe for directing the second sub flow of solid particles to the second outlet chute. The intermediate pipe includes at least one nozzle feeding fluidizing gas to the intermediate pipe and has a first end in particle flow connection with the bottom of the inlet pipe.

An inlet diffuser for the fixed-bed reactor is disclosed. The inlet diffuser comprises a truncated cone adapted to receive a stream of gas-liquid mixture. The truncated cone includes at least one opening formed on a circumference of the truncated cone. Further, the inlet diffuser comprises a vertical baffle plate in each of the openings and at least one horizontal baffle coupled to the truncated cone to absorb momentum of the stream received by the truncated cone. Furthermore, it comprises a cylindrical chamber in fluid communication with the truncated cone and adapted to receive the stream from the truncated cone. The cylindrical chamber includes at least one slot to discharge the stream from the inlet diffuser and a splash plate is disposed at a bottom portion of the cylindrical chamber with apertures to discharge the stream from the inlet diffuser.

A reactor (12, 128, 198) and method for the conversion of hydrocarbon gases utilizes a reactor (12, 128, 198) having a unique feed assembly (58, 136, 200) with an original vortex disk-like inlet flow spaces (72, 74, 76, 80, 146, 148, 150, 152, 208, 216, 218), a converging-diverging vortex mixing chamber (116), and a cylindrical reactor chamber (40). This design creates a small combustion zone and an inwardly swirling fluid flow pattern of the feed gases that passes through a converging conduit (48) with a constricted neck portion (54). This provides conditions suitable for efficient cracking of hydrocarbons, such as ethane, to form olefins.

A pyrolysis reactor (12) and method for the pyrolysis of hydrocarbon gases (e.g., methane) utilizes a pyrolysis reactor (12) having a unique burner assembly (44) and pyrolysis feed assembly (56) that creates an inwardly spiraling fluid flow pattern of the feed gases to form a swirling gas mixture that passes through a burner conduit (46) with a constricted neck portion or nozzle (52). At least a portion of the swirling gas mixture forms a thin, annular mixed gas flow layer immediately adjacent to the burner conduit (46). A portion of the swirling gas mixture is combusted as the swirling gas mixture passes through the burner conduit (46) and a portion of combustion products circulates in the burner assembly (44). This provides conditions suitable for pyrolysis of hydrocarbons or light alkane gas, such as methane or natural gas.

Gas injectors for providing uniform flow of fluid are provided herein. The gas injector includes a plenum body. The plenum body includes a recess, a protrusion adjacent to the recess and extending laterally away from the plenum body, and a plurality of nozzles extending laterally from an exterior surface of the plenum body. The plenum body has a plurality of holes in an exterior wall of the plenum body. Each nozzle is in fluid communication with an interior volume of the plenum body. By directing the flow of fluid, the gas injector provides for a uniform deposition.

A reactor for accommodating high contaminant feedstocks includes a reactor vessel having an inlet for introducing a feedstock containing contaminants into an interior of the reactor vessel. A basket is located within the reactor vessel interior and contains a particulate material for removing contaminants from the feedstock to form a purified feedstock that is discharged to a purified feedstock outlet. A catalyst is located within the reactor vessel and in fluid communication with the purified feedstock outlet of the basket for contacting the purified feedstock to form a desired product.