A heat exchanger type reaction tube includes a first tube part that forms a first flow channel into which a feed gas flows and in which the feed gas moves down; a second tube part that forms a second flow channel which is connected to the first flow channel and in which the feed gas moves up and that has a granular catalyst carrying support medium charged therein; and a heating device that heats the first tube part and the second tube part. Then, the first flow channel and the second flow channel are adjacent to each other while being separated from each other by a partition wall, and the second flow channel is provided with a distributor which holds the catalyst carrying support medium and through which the feed gas passes.

The present disclosure relates to fluid bed processes that utilize silica particles as a fluidization aid. The process comprises reacting one or more reactants in a reactor comprising a fluid bed to form a product. The fluid bed comprises a catalyst composition comprising a catalyst and an inert additive composition comprising silica particles from 0.5 wt % to 30 wt %, based on the total weight of the catalyst composition. The silica particles are discrete, inert particles that are mixed with the catalyst in the fluid bed.

The present invention provides a catalytic cracking reactor comprising a conduit, configured to allow the passage of a flow of catalyst particles, and an injection zone comprising a ring of feed injectors extending inwardly from the wall of reactor and angled to inject feed into the flow of catalyst particles, characterised in that the reactor also comprises a contacting device protruding into the reactor from the inner wall of said reactor upstream of the injection zone.

A method for loading pellets into receptacles having an open top end and a bottom end uses a pressurized fluid injected through injector tubing to form virtual blankets at a plurality of elevations inside the receptacle to reduce the acceleration of the falling pellets in order to provide gentle loading of the pellets.

A solids distributor (100) comprising: a solids standpipe (110); a gas line (120); a solids transfer line (130) in fluid communication with the solids standpipe (110) and the gas line (120); and a distributor (140) in fluid communication with the solids transfer line (130). A solids distributor system comprising the a vessel and the solids distributor (100) and a method of distributing fluidized solids.

A system and method for loading material from a converter bed, such as that in a converter of an acid plant, is provided. The system, may include a vacuum source; a dust collector connected to the vacuum source by a first vacuum hose; a cyclone operatively connected to the vacuum source through the dust collector, wherein the cyclone may be connected to the dust collector by a second vacuum hose; a drop-out hopper operatively attached to the cyclone by a valve, such as an air actuated valve, wherein the drop-out hopper includes a first feed hose; and one or more material storage containers operatively associated with the cyclone via a second feed hose. The method of loading material into a converter bed may include providing a system for loading the material in the converter bed; setting up the system; and loading the material into the converter bed.

The present disclosure relates to a process for preparing polymers using a plug flow reactor. The process includes providing an aqueous monomer solution comprising amide monomers; evaporating the aqueous monomer solution to form a concentrated monomer solution; and polymerizing the concentrated monomer solution in a plug flow reactor comprising a shell side and a tube side to form a first process fluid comprising polymers. The concentrated monomer solution flows on the shell side from the inlet to the outlet.

A turbulent fluidized-bed reactor, device and method for preparing propylene and C4 hydrocarbons from oxygen-containing compounds. The device includes the turbulent fluidized-bed reactor and a fluidized-bed regenerator for regenerating a catalyst. The method includes: a) feeding a raw material containing the oxygen-containing compounds from n reactor feed distributors to a reaction zone of the turbulent fluidized-bed reactor, and contacting the raw material with a catalyst, to generate a stream containing target product and a spent catalyst containing carbon; b) sending the stream discharged into a product separation system, obtaining propylene, C4 hydrocarbons, light fractions and the like after separation, returning 70 wt. % or more of the light fractions to the reaction zone of the turbulent fluidized-bed reactor from the reactor feed distributor, and reacting ethylene and the oxygen-containing compounds to perform an alkylation reaction in presence of the catalyst, to produce products of propylene and the like.

The presently disclosed subject matter relates to systems and methods for catalyst regeneration. In particular, the presently disclosed subject matter provides for an integrated fluidized bed reactor and catalyst regeneration system to minimize hydrocarbon accumulation. In one embodiment, the presently disclosed subject matter provides for a fluidized bed reactor unit including a catalyst riser having a partially perforated surface in close proximity to a reactor stripper.

A control system for automatic operation of a fluid catalytic cracking unit is shown. The control system includes a reactor severity control device operable to modulate a temperature affecting volume gain within the fluid catalytic cracking unit and a controller. The controller includes a processing circuit configured to calculate the volume gain within the fluid catalytic cracking unit by comparing a volume based on one or more input oil feeds to the fluid catalytic cracking unit to a volume of one or more output oil products of the fluid catalytic cracking unit. The processing circuit is further configured to use a neural network model to generate a target severity predicted to optimize the volume gain within the fluid catalytic cracking unit. The processing circuit is further configured to operate the reactor severity control device using the target severity to modulate the temperature affecting the volume gain within the fluid catalytic cracking unit.