A method of monitoring a solid component of a reactor feed stream in a polymer production system, comprising (a) measuring a turbidity of the reactor feed stream, wherein the reactor feed stream comprises a solid component of a polymerization catalyst system, and (b) translating the turbidity of the reactor feed stream into a concentration of the solid component in the reactor feed stream. A method of monitoring a solid component of a reactor feed stream in a polymer production system, comprising (a) measuring a turbidity of a precontactor feed stream, wherein the precontactor feed stream comprises a solid component of a polymerization catalyst system, and (b) translating the turbidity of the precontactor feed stream into a concentration of the solid component in a precontactor effluent stream, wherein the precontactor effluent stream comprises the reactor feed stream.

A fluid-bed granulator system for producing fertilizer granules with a defined size including a fluid-bed granulator, a first cooler externally connected with the fluid-bed granulator or forming an internal part of the fluid-bed granulator, and a product screen connected with the first cooler. The product screen includes an exit for on-size particles; an exit for oversized particles and an exit for undersized particles. The exit for undersized particles is connected to the fluid-bed granulator and the exit for oversized particles is connected to the fluid-bed granulator via one or more crushers. The exit for on-size particles is connected to a first splitter. The first splitter is connected to the fluid-bed granulator and a post processing unit. A particle size analyzer is located between the fluid-bed granulator and the product screen.

A multi-stage product gas generation system converts a carbonaceous material, such as municipal solid waste, into a product gas which may subsequently be converted into a liquid fuel or other material. One or more reactors containing bed material may be used to conduct reactions to effect the conversions. Unreacted inert feedstock contaminants present in the carbonaceous material may be separated from bed material using a portion of the product gas. A heat transfer medium collecting heat from a reaction in one stage may be applied as a reactant input in another, earlier stage.

The present disclosure relates to fluidized-bed boilers and methods for controlling bed agglomeration that can occur when biomass containing high amounts of phosphorus is used as fuel. Iron-containing compounds, such as iron oxide, are added to the fluidized bed to tie up the phosphorus in a form that will not react under typical operating conditions for fluidized-bed boilers.

A universal chemical processor (UCP) including a reactor vessel having a central longitudinal axis and main chamber comprises a first inlet port for a main feedstock, a second inlet port for a fluidizing medium and a third inlet port for one or more reactants. The UCP also includes a reactive radioactive chemical processor (R.sup.2CP) that contains a radioactive element positioned extending along the longitudinal axis in the main chamber. In operation, a fluidized bed can be supported in the main chamber when a fluidizing medium and feedstock are supplied to the main chamber through the first and second inlet ports and the radioactive element of the R.sup.2CP emits ionizing radiation that is capable of ionizing feedstock and reactants, inducing chemical reactions, and sterilizing and decomposing any organic materials within a radiation zone.

Various aspects provide for a multistage fluidized bed reactor, particularly comprising a volatilization stage and a combustion stage. The gas phases above the bed solids in the respective stages are separated by a wall. An opening (e.g., in the wall) provides for transport of the bed solids from the volatilization stage to the combustion stage. Active control of the gas pressure in the two stages may be used to control residence time. Various aspects provide for a fuel stream processing system having a pretreatment reactor, a combustion reactor, and optionally a condensation reactor. The condensation reactor receives a volatiles stream volatilized by the volatilization reactor. The combustion reactor receives a char stream resulting from the removal of the volatiles by the volatilization reactor.

Processes for the production of microporous carbon material, for use in electrodes of supercapacitors and secondary batteries, in which particulate metal carbide material is fluidized with a halogen gas at a high temperature in a fluidized bed reactor, the halogen gas is desorbed at a lower temperature of 150? C. to at most 250? C. under vacuum, and then the material is passivated using hydrogen gas and then milled.

Systems and methods for pyrolysis using an induction source of energy. A system can include: a reaction chamber, the reaction chamber having a cylindrical shape, the reaction chamber containing a catalyst; a fluidization plate connected to a first end of the reaction chamber; a gas input receiver connected to the fluidization plate; and a mechanism connected to a second end of the reaction chamber, wherein, during operation of the system: hydrocarbon gas is received at the gas input receiver; the input gas is forced through the fluidization plate; the fluidized gas mixes with the catalyst, resulting in at least one catalyzed molecule; the at least one catalyzed molecule undergo pyrolysis, resulting in at least two cracked elements; and the at least two cracked elements are removed from the system via the at least one output mechanism.

Provided are processes for the formation of electrochemically active materials such as lithiated transition metal oxides that solve prior issues with throughput and calcination. The processes include forming the materials in the presence of a processing additive that includes potassium prior to calcination that produces active materials with increased primary particle grain sizes.

A process for producing an olefin polymer employs a gas phase polymerization reactor in fluid communication with a vent column and a product discharge system. The discharge system can include first and second pairs of lock hoppers, where each pair includes an upstream lock hopper connected by a valve to the reactor and a downstream lock hopper connected by a valve to the upstream lock hopper and by a further valve to a product recovery system, and where a first cross-tie can be provided between the upstream lock hoppers of the first and second pairs of lock hoppers and a second cross-tie can be provided between the downstream lock hoppers of the first and second pairs of lock hoppers. Upon reaching the vent column's maximum removal capacity, additional gas can be removed from the reactor by reducing the frequency of opening the second cross-tie between the downstream lock hoppers.