An olefin polymerisation method and arrangement comprising polymerising at least one olefin in gas phase in a fluidised bed in the presence of an olefin polymerisation catalyst in a polymerisation reactor having a vertical body; a generally conical downwards tapering bottom zone; a generally cylindrical middle zone, above and connected to said bottom zone; and a generally conical upwards tapering top zone above and connected to said middle zone wherein (i) fluidisation gas is introduced to the bottom zone of the reactor from where it passes upwards through the reactor; (ii) the fluidisation gas is withdrawn from the top zone of the reactor; (iii) a fluidised bed is formed within the reactor where the growing polymer particles are suspended in the upwards rising gas stream; and wherein the polymerisation reactor has an operating temperature set point and which reactor comprises at least one temperature measurement sensor, wherein a temperature difference (DT) between the temperature measurement sensor (Tm), and the operating temperature set point (Ts) of the reactor is equal to or less than 10 C.

Apparatus and processes herein provide for converting hydrocarbon feeds to light olefins and other hydrocarbons. The processes and apparatus include, in some embodiments, feeding a hydrocarbon, a first catalyst and a second catalyst to a reactor, wherein the first catalyst has a smaller average particle size and is less dense than the second catalyst. A first portion of the second catalyst may be recovered as a bottoms product from the reactor, and a cracked hydrocarbon effluent, a second portion of the second catalyst, and the first catalyst may be recovered as an overhead product from the reactor. The second portion of the second catalyst may be separated from the overhead product, providing a first stream comprising the first catalyst and the hydrocarbon effluent and a second stream comprising the separated second catalyst, allowing return of the separated second catalyst in the second stream to the reactor.

Apparatus and processes herein provide for converting hydrocarbon feeds to light olefins and other hydrocarbons. The processes and apparatus include, in some embodiments, feeding a hydrocarbon, a first catalyst and a second catalyst to a reactor, wherein the first catalyst has a smaller average particle size and is less dense than the second catalyst. A first portion of the second catalyst may be recovered as a bottoms product from the reactor, and a cracked hydrocarbon effluent, a second portion of the second catalyst, and the first catalyst may be recovered as an overhead product from the reactor. The second portion of the second catalyst may be separated from the overhead product, providing a first stream comprising the first catalyst and the hydrocarbon effluent and a second stream comprising the separated second catalyst, allowing return of the separated second catalyst in the second stream to the reactor.

This present disclosure relates to apparatuses for methylation of aromatics in an aromatics complex for producing a xylene isomer product. More specifically, the present disclosure relates to the use of riser slip reduction technology to improve the methanol feed and catalyst contacting which will improve the product yield rate.

A lift engager for providing a stream of fluidized catalyst particles with an adjustable conduit and process using the lift engager. The lift engager includes a vessel with an inlet configured to receive catalyst from a reaction zone. A first conduit, within the vessel, is configured to supply lift gas into the lift engager. The first conduit includes a fixed member and a movable member secured to the fixed member and is configured to adjust a length of the first conduit within the vessel. A second conduit inside the first conduit and configured to provide fluidized catalyst to a regeneration zone.

A fast fluidized bed reactor, device and method for preparing para-xylene and co-producing light olefins from methanol and/or dimethyl ether and benzene, resolving or improving the competition problem between an MTO reaction and an alkylation reaction during the process of producing para-xylene and co-producing light olefins from methanol and/or dimethyl ether and benzene, and achieving a synergistic effect between the MTO reaction and the alkylation reaction. By controlling the mass transfer and reaction, competition between the MTO reaction and the alkylation reaction is coordinated and optimized to facilitate a synergistic effect of the two reactions, so that the conversion rate of benzene, the yield of para-xylene, and the selectivity of light olefins are increased.

A method of producing a composite product is provided. The method includes providing a fluidized bed of metal oxide particles in a fluidized bed reactor, providing a catalyst or catalyst precursor in the fluidized bed reactor, providing a carbon source in the fluidized bed reactor for growing carbon nanotubes, growing carbon nanotubes in a carbon nanotube growth zone of the fluidized bed reactor, and collecting a composite product comprising metal oxide particles and carbon nanotubes.

Systems for separating a contaminant trapping additive from a cracking catalyst may include a contaminant removal vessel having one or more fluid connections for receiving contaminated cracking catalyst, contaminated contaminant trapping additive, fresh contaminant trapping additive, and a fluidizing gas. In the contaminant removal vessel, the spent catalyst may be contacted with contaminant trapping additive, which may have an average particle size and/or density greater than the cracking catalyst. A separator may be provided for separating an overhead stream from the contaminant removal vessel into a first stream comprising cracking catalyst and lifting gas and a second stream comprising contaminant trapping additive. A recycle line may be used for transferring contaminant trapping additive recovered in the second separator to the contaminant removal vessel, allowing contaminant trapping additive to accumulate in the contaminant removal vessel. A bottoms product line may provide for recovering contaminant trapping additive from the contaminant removal vessel.

An apparatus for producing lightweight aggregates is provided that includes an elongate furnace vessel with a delivery end for receiving particulate matter feedstock to be processed and a downstream particulate matter discharge end for discharging processed particulate matter as lightweight aggregates. A perforated distributor plate is positioned in the vessel. A fluidized bed zone is defined above the plate that has an upstream heating section for converting the particulate matter into processed particulate matter due to exposure of pressurized combustion gases and a downstream cooling section for cooling the processed particulate matter. Below the plate is a heating compartment for delivering the combustion gases through the plate into the heating section and a cooling compartment for delivering cooling air through the plate into the cooling section to cool the particulate matter processed in the upstream heating section. A downstream airflow-inducing apparatus is provided for inducing a flow of the feedstock entrained in the airflow downstream from the heating section into the cooling section of the vessel. A discharge apparatus is provided for discharging the processed particulate matter from the vessel in a suspended condition in a fluidizing air stream.

A method for preparing a dried powder is provided. The facility includes a first drying chamber having a heating element and a second drying chamber. A mixture of powder and diluent is introduced into the first drying chamber. A pre-dried powder is transferred from the first drying chamber into the second drying chamber. A dried powder, including a recirculated amount of powder and a discharge amount of powder, is formed in the second drying chamber. The recirculated amount of the dried powder is transferred by a conveyor device from the second drying chamber into the first drying chamber. The discharge amount of the dried powder is discharged from the second drying chamber.