A hydrocarbon feed stream may be processed by a method that may include catalytically cracking a hydrocarbon feed stream in a counter-current reactor to produce a first effluent stream, and processing a portion or all of the first effluent stream by at least one or more separations. The at least one or more separations may form at least a second effluent stream including at least 95 wt. % C.sub.4-C.sub.6 hydrocarbons, and a third effluent stream including at least 95 wt. % of ethane, propane, or a combination thereof. In some embodiments, the method may further include catalytically cracking a portion or all of the second effluent stream in a second reactor to form a second reactor effluent stream, combining a portion of all of the second reactor effluent stream with the first effluent stream, steam cracking a portion or all of the third effluent stream to form a steam cracked effluent stream, and combining a portion or all of the steam cracked effluent stream with the first effluent. In other embodiments, the method may further include passing a portion or all of the second effluent stream to the counter-current reactor, steam cracking a portion or all of the third effluent stream to form a steam cracked effluent stream, and combining a portion or all of the steam cracked effluent stream with the first effluent stream.

Contamination of fluidized bed-produced polycrystalline granules by phosphorus is reduced by employing as seals and/or packings, graphite containing <500 ppmw of phosphorus.

Contamination of fluidized bed-produced polycrystalline granules by phosphorus is reduced by employing as seals and/or packings, graphite containing <500 ppmw of phosphorus.

Provided is a gas-solid fluidized bed dry beneficiation process using a beneficiation density gradient, including: in a dry beneficiation system of a gas-solid fluidized bed, selecting coarse particles and fine particles; placing the coarse particles at a bottom of the dry beneficiation system, and placing the fine particles above the coarse particles, wherein the coarse particles and the fine particles are separated under an initial condition; under an effect of a gas flow, the coarse particles and the fine particles being fluidized to form a high-density beneficiation region and a low-density beneficiation region, respectively, and the coarse particles and the fine particles being mixed at a contact interface to form an intermediate-density beneficiation region; and feeding minerals to be beneficiated from an upper portion of the dry beneficiation system to pass through the low-density beneficiation region, the intermediate-density beneficiation region, and the high-density beneficiation region in sequence.

Provided is a gas-solid fluidized bed dry beneficiation process using a beneficiation density gradient, including: in a dry beneficiation system of a gas-solid fluidized bed, selecting coarse particles and fine particles; placing the coarse particles at a bottom of the dry beneficiation system, and placing the fine particles above the coarse particles, wherein the coarse particles and the fine particles are separated under an initial condition; under an effect of a gas flow, the coarse particles and the fine particles being fluidized to form a high-density beneficiation region and a low-density beneficiation region, respectively, and the coarse particles and the fine particles being mixed at a contact interface to form an intermediate-density beneficiation region; and feeding minerals to be beneficiated from an upper portion of the dry beneficiation system to pass through the low-density beneficiation region, the intermediate-density beneficiation region, and the high-density beneficiation region in sequence.

Provided is a process capable of converting the cokes on spent catalysts in a fluid catalytic cracking (FCC) process into synthesis gas. The produced synthesis gas contains high concentrations of CO and H.sub.2 and may be utilized in many downstream applications such as syngas fermentation for alcohol production, hydrogen production and synthesis of chemical intermediates. A reducer/regenerator reactor for a fluid catalytic process comprising a chemical looping system to produce synthesis gas is also described.

Provided is a process capable of converting the cokes on spent catalysts in a fluid catalytic cracking (FCC) process into synthesis gas. The produced synthesis gas contains high concentrations of CO and H.sub.2 and may be utilized in many downstream applications such as syngas fermentation for alcohol production, hydrogen production and synthesis of chemical intermediates. A reducer/regenerator reactor for a fluid catalytic process comprising a chemical looping system to produce synthesis gas is also described.

Systems and methods useful in determining the superficial gas velocity in fluidized bed reactors may utilize a pressure drop across a portion of the system but not associated with a flowmeter. For example, method may comprise: obtaining a pressure for each of two different locations within a fluidized bed reactor system that comprises a reactor capable of containing a fluidized bed and a cycle gas loop, wherein one or both of the two different locations is not at a flowmeter; calculating a pressure drop based on the two pressures; calculating a first superficial gas velocity (SGV.sub.alt) for the fluidized bed based on the pressure drop; and operating the fluidized bed reactor system based at least in part on the SGV.sub.alt.

Systems and methods useful in determining the superficial gas velocity in fluidized bed reactors may utilize a pressure drop across a portion of the system but not associated with a flowmeter. For example, method may comprise: obtaining a pressure for each of two different locations within a fluidized bed reactor system that comprises a reactor capable of containing a fluidized bed and a cycle gas loop, wherein one or both of the two different locations is not at a flowmeter; calculating a pressure drop based on the two pressures; calculating a first superficial gas velocity (SGV.sub.alt) for the fluidized bed based on the pressure drop; and operating the fluidized bed reactor system based at least in part on the SGV.sub.alt.

A catalytic cracking system in which liquid hydrocarbon and bio-oil are directed into a reactor riser of a fluid catalytic cracking unit by separate feed spray nozzle assemblies. To protect liquid bio-oil directed through the liquid bio-oil feed nozzle assembly from high temperature degradation, an insulating layer is provided between a central bio-oil feed tube in a concentrically surrounding atomizing gas passageway. Cooling channels also may be provided in the spray tip of the bio-oil feed nozzle assembly.