B01J19/0033

Method for monitoring and controlling a polymerization process

A method for monitoring and controlling the polymerization in a polymerization vessel by using a camera viewing unit to (a) detect features of the polymer particles, or the particles' environment, (b) compare the features to pre-defined acceptable values of these features or the environment, and (c) if a variation from the pre-defined values is detected, act on process parameters to reduce or eliminate the variation.

TOTAL CRUDE OIL DEMAND CONTROL FROM MULTIPLE OIL STABILIZER COLUMNS
20230279751 · 2023-09-07 ·

Systems and methods include a computer-implemented method for managing crude oil demand at a crude oil processing plant. Real-time process data is received for the plant and includes quantitative values for conditions and operations at the plant. A multiple stabilizer oil flow control strategy is determined for crude oil stabilizer columns of the plant using the real-time process data. A targeted oil flow rate is determined for each stabilizer column using the strategy. The targeted oil flow rate provides a continuous and on-target crude oil supply to components of the plant in multiple operating scenarios. The on-target crude oil supply includes a range of oil flow volumes required for continuous operation. The plant is operated using the strategy, including maintaining, using the targeted oil flow rate for each stabilizer column, crude oil demand for different combinations of the crude oil stabilizer columns and multiple operating scenarios.

SYSTEM TO CONVERT CELLULOSIC MATERIALS INTO SUGAR AND METHOD OF USING THE SAME
20230026152 · 2023-01-26 ·

A device for converting cellulose to sugar has a reaction chamber with a plurality of control components, and a control assembly. The control assembly is operatively connected to the reaction chamber, a drive assembly and control components to transmit and receive interoperability signals. The device has an inlet hopper with a detector, a crusher, an outlet hopper, a sensor assembly, a steam inlet, and a carbon dioxide inlet. The inlet hopper is configured to receive and analyze proportion data of matters in a feedstock and catalyst mixture via the detector. The crusher receives and grinds the mixture from the inlet hopper to induce chemical reaction for producing sugar. The outlet hopper is configured to determine a proportion data of matter in the grinded mixture. The control assembly is configured to determine adjustments need to be performed on the components and drive assembly to optimize the sugar production.

Reactor for a chemical reaction and method for controlling the chemical reaction
11547976 · 2023-01-10 · ·

A reactor for a chemical reaction, comprising a housing and a reaction chamber, a nozzle member with an inlet for letting at least one reactant flow into the reaction chamber, wherein the nozzle member is mounted in a movable manner relative to the housing, a sensor device and an adjusting device influencing the movement of the nozzle member can be adjusted, a control unit configured for receiving from the sensor device a measurement signal of the sensor device based on the measuring quantity and generating a control signal for the adjusting device depending on the measurement signal.

Method for producing cyclic organic compound

An objective of the present invention is to provide methods of producing a cyclic organic compound using a continuous stirred tank reactor(s) (CSTR), the methods being capable of achieving excellent impurity-suppressing effects (quality improvement), reduction in reaction-tank size, continuous production, and such. The present inventors conducted studies on cyclization reactions using a CSTR(s), which had not been conventionally used for cyclization reactions for cyclic compounds. As a result, the inventors have found that the present methods can achieve excellent impurity-suppressing effects (quality improvement), reduction in reaction-tank size, continuous production, and such, as compared with conventional cyclization methods. Furthermore, the present inventors have also found that the above-mentioned improvement effects can efficiently be achieved even in the production of cyclic peptides and heterocyclic compounds by applying simulation methods that had been conventionally used mainly at the fine chemicals plant level to the cyclization reactions of the present invention, thereby experimentally predicting the reaction rate of a cyclization reaction, and setting the flow volume (residence time), the concentrations of precursor and cyclic organic compound, and the temperature for the cyclization reaction and such which affect these conditions, in the cyclization reaction using a CSTR(s).

CARBON COMPOUND MANUFACTURING SYSTEM AND METHOD OF CONTROLLING CARBON COMPOUND MANUFACTURING SYSTEM

A carbon compound manufacturing system includes: a recovery unit; a conversion unit; a synthesis unit; a first flow path to supply the supply gas to the recovery unit; a second flow path connecting the recovery and the conversion units; a third flow path connecting the conversion and the synthesis units; at least one of first to third detectors to respectively measure a flow rate of the supply gas flowing through the first flow path to generate a first data signal, a flow rate of the carbon dioxide flowing through the second flow path to generate a second data signal, and a value of voltage or current to the conversion unit to generate a third data signal; and an integration controller to collate at least one data of the first to third data signals with a corresponding plan data to generate at least one of first to third control signals.

Slurry loop reactor polymerization rate and quality controller

A process and system for maintaining optimum polymerization production in a loop polymerization reactor by continuously and periodically obtaining polymerization results, such as melt index (MI), production rate and ash content of the polymer produced, determining whether each of the results is within desired ranges, storing and averaging recently obtained results in a database within a reaction rate controller program, and when one of the results is out of the desired range modifying at least one reaction parameter set-point such as monomer concentration, catalyst feed rate and reactor temperature to drive any out-of-range polymerization result(s) toward the desired range for that result.

Slurry loop reactor bad catalyst range control

A process for maintaining an optimum polymerization process in a continuous loop polymerization reactor by driving a catalyst feed range set-point around a bad catalyst set-point range using a bad catalyst feed rate program to vary the catalyst feed rate for differing periods of time between previously determined good catalyst feed rates.

OXIDATIVE DEHYDROGENATION PROCESS

The product distribution from an oxidative dehydrogenation process can be altered by co-feeding different ratios of ethanol to steam, in the range of 0.01 to 0.50 ethanol:steam to an oxidative dehydrogenation reactor. Increasing the ethanol to steam ratio was found to: increase ethylene yield; decrease acetic acid yield; increase, or decrease, or cause no effect on CO or CO.sub.2 yield; and have negligible effect on ethane conversion. The feed ethanol is converted to carbonaceous products without negatively effecting the catalyst activity.

SYSTEM TO CONVERT CELLULOSIC MATERIALS INTO SUGAR AND METHOD OF USING THE SAME
20230364577 · 2023-11-16 ·

A device for converting cellulose to sugar has a reaction chamber with a plurality of control components, and a control assembly. The control assembly is operatively connected to the reaction chamber, a drive assembly and control components to transmit and receive interoperability signals. The device has an inlet hopper with a detector, a crusher, an outlet hopper, a sensor assembly, a steam inlet, and a carbon dioxide inlet. The inlet hopper is configured to receive and analyze proportion data of matters in a feedstock and catalyst mixture via the detector. The crusher receives and grinds the mixture from the inlet hopper to induce chemical reaction for producing sugar. The outlet hopper is configured to determine a proportion data of matter in the grinded mixture. The control assembly is configured to determine adjustments need to be performed on the components and drive assembly to optimize the sugar production.